Product Description
Product Design:Water and Steam System: Our cutting-edge horizontal water-tube design ensures enhanced operational efficiency. Softened feedwater is meticulously pre-heated through a high-performance pressurized economizer, while steam generation occurs seamlessly in the membrane furnace and convection zones. Our advanced steam-water baffles in the upper header guarantee exceptional steam-water separation. With multiple headers, we provide optimal steam buffering and effectively preheat feedwater, significantly mitigating corrosion and scaling issues.
Combustion and Exhaust System: Ingeniously engineered, our burner is strategically positioned on the membrane furnace side to maximize efficiency. The high-temperature flue gas navigates through sophisticated multi-pass convection and economizer sections. Embracing state-of-the-art technology, the serpentine gas tubes and laser-welded finned tubes in the economizer leverage counterflow heat exchange, dramatically enhancing waste heat recovery for superior performance.
Advantages Comparison
Energy Saving: Experience revolutionary energy conservation with rapid startup, remarkable efficiency, and minimal flue gas temperatures. Our premium burners are meticulously designed to optimize fuel usage, ensuring substantial savings.
Safety: Our product stands out with its non-special equipment classification, boasting low water capacity and a suite of protective measures. The explosion-proof design ensures unparalleled safety for your operations.
Installation: Enjoy the simplicity of a streamlined setup process with no need for cumbersome approvals, notifications, or inspections.
Operation: Eliminate the need for a licensed operator, effectively reducing labor costs while maintaining operational excellence.
Annual Inspection: Benefit from regulatory relief with no mandatory inspections required. Only the safety valve and pressure gauge necessitate user verification, promoting peace of mind.
Overall Benefits:Our system is a marvel of compact design, steel-saving construction, and effortless transportability. Effortlessly replacing traditional boilers, it delivers unparalleled economic and social advantages.
Technical Features:Revolutionary features include no annual inspections, no licensing requirements, ultra-low NOx emissions (<30mg/m³), a pressurized economizer, multi-level safety protocols, efficient counterflow heat exchange, lightning-fast 3-minute steam production, and highly adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator redefines efficiency with a water volume under 50L, exempting it from annual inspections and eradicating safety risks. Harnessing interdisciplinary design principles, it generates steam in a mere 3 minutes while delivering over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, rapid steam generation, exceptional thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, convenient installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our steam generator excels with no annual inspection requirements, rapid 1-2 minute steam generation, explosion-free operation, and unmanned functionality. With a thermal efficiency exceeding 99%, high dryness, compact design, low flue gas temperatures (60-70°C), rapid response, intelligent control, and minimal maintenance, it sets a new industry standard.
Vs. LSS Once-Through Steam Generator:
Our innovation shines with reduced thermal loss during start/stop cycles, minimized scaling, prevention of dry burning, efficiency under variable loads, reduced chemical costs, simplified maintenance, extended lifespan, stable feedwater management, large steam capacity, and outstanding furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS system, classified as a Class D boiler, meets stringent standards with comprehensive certifications and supervision. It features a well-considered water volume, explicit water quality requirements, safe pressure, durable lifespan, and a stable structure, despite slightly higher steel consumption. Rejoice in the freedom from registration and annual inspection obligations.
Advanced Structure:
Our horizontal multi-pass water-tube boiler with headers achieves a remarkable 0.8 MPa steam pressure in just 3 minutes. It boasts an ample heating surface, high efficiency through internally welded fins, and an innovative S-shaped economizer with laser-welded fin technology for substantial energy savings. Pre-installed piping on the compact unit ensures effortless installation and relocation, while the fully water-tube design guarantees explosion-free operation.
Easy Installation:
Transform your setup with ease by simply connecting water, electricity, gas, and chimney for immediate commissioning, significantly reducing installation expenses.
Flexible Configuration:
Standard burner configurations are designed with precision to meet stringent emission requirements. For those seeking tailored solutions, customization is readily available to suit unique operational needs.
Eco-Friendly and Durable:
The advanced economizer is engineered to significantly reduce exhaust temperatures while substantially boosting efficiency. Our Low-NOx pre-mixed burner ensures a superior combustion rate and minimal emissions, aligning perfectly with stringent environmental standards. Additionally, the unit's minimal water volume categorizes it as a Class D boiler, thus eliminating the need for a dedicated boiler room or annual inspections. This feature translates into substantial labor cost savings.
Safe and Reliable:
Constructed with premium 20# boiler steel, this product meets Class D standards, with a water volume under 50L, it bypasses the need for approval or inspection. It offers automated, user-friendly operation with programmable ignition, multiple water feed options, and overpressure and flameout protection, making it highly efficient, cost-effective, and whisper-quiet in operation.
Efficient and Energy-Saving:
The micro-positive pressure combustion system guarantees complete fuel combustion. It achieves rated pressure in just 3 minutes from a cold start, significantly curtailing start-up energy consumption.
Flexible Management:
This generator's adaptability allows for distributed layout deployments, effectively minimizing heat loss across the network. It is ideally suited for modular replacements of steam boilers up to 6T/h, ensuring greater energy efficiency.
Design Advantages:
The inclusion of a built-in large-capacity steam reservoir effectively addresses the challenge of inadequate steam storage during periods of low-load combustion, ensuring consistent steam supply.
Quality Assurance:
Our commitment to excellence is evident in our standardized mass production processes and rigorous third-party inspections before delivery. This results in outstanding reliability and an impressively low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Customized Horizontal Steam Generator is an indispensable powerhouse, finding its role in diverse applications such as laundry & ironing, state-of-the-art packaging machinery, sophisticated biopharmaceutical production, efficient food processing, eco-friendly steam cleaning, reliable hot water supply, robust concrete curing, luxurious saunas, and beyond. This versatile marvel adapts to meet the dynamic demands of various industries, ensuring superior performance and efficiency.
Usage:
Effortlessly integrate our steam generator into your operations by connecting it to qualified water and power sources. The system is designed for ease with factory preset parameters. Upon activation, the intelligent water pump supplies water to the predetermined level and ceases automatically. The burner efficiently starts and stops in response to the set pressure requirements. For extended shutdowns, it's recommended to drain any residual water, preserving the system's cleanliness and longevity.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each unit is crafted with precision, adhering strictly to industry standards, complete with comprehensive weld inspections and supervision certifications. We stand behind the authenticity and originality of our products, promising unmatched quality and reliability.
Service Commitment
Experience peace of mind with our one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, continue to enjoy the benefit of replacement parts at the most competitive prices in the market, ensuring your operations remain uninterrupted and cost-effective.
Main Products
Company Profile
Nestled on the picturesque Tieta Road in Guyang Town, Dantu District, Zhenjiang City, lies Jiangsu Weifu Special Equipment Co., Ltd. - a beacon of innovation and excellence in boiler technology.At Jiangsu Weifu Special Equipment Co., Ltd., our commitment is steadfast and unwavering: to seamlessly integrate top-tier boiler marketing resources throughout mainland China. Through our expansive marketing network, we deliver the unparalleled concept, quality, competitive pricing, and superior service of Weifu boilers-be it oil, gas, or electricity-powered-to our esteemed clientele. Our guiding principle of 'being a real person and doing things honestly' is the cornerstone of our operations as we craft exquisite products that warm the world. As Weifu boilers make their mark on the market, they bring value to customers, foster employee growth, benefit shareholders, propel corporate development, and enhance national tax contributions.
With a robust team exceeding 200 dedicated employees, including over 40 skilled professional technicians, Jiangsu Weifu Special Equipment Co., Ltd. prides itself on over 20,000 square meters of state-of-the-art factory facilities. Our cutting-edge manufacturing and testing equipment specialize in the innovative design and production of a diverse range of boilers: gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Guided by the philosophy of 'what customers need is what we make,' we at Jiangsu Weifu Special Equipment Co., Ltd. have developed an impressive suite of boiler products as our flagship offering. Our range includes vertical and horizontal gas (oil) steam boilers, normal and pressure hot water boilers, along with electric heating steam boilers, and thermal oil boilers-totaling 7 comprehensive series with nearly 300 specifications. Each of our meticulously crafted products employs cutting-edge clean combustion technology and features state-of-the-art designs like corrugated and conical furnaces, threaded smoke pipes, and wet-back three-pass structures. Expertly integrated with burners from global leaders such as Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve unparalleled efficiency, energy-saving, and eco-friendly performance. With pressure or normal pressure economizers and condensers, our boilers further reduce exhaust temperatures and minimize dust, nitrogen oxide, and sulfur oxide emissions, making them exceptionally sustainable. As a prominent national supplier of small and medium-sized oil, gas, and electric boilers across China, Weifu Boiler proudly serves numerous major cities, making a significant contribution to environmental sustainability and energy conservation.
Certifications
Our esteemed company holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges go hand in hand, Weifu Boiler stands steadfast. We are driven by our core principles: innovation sparks development, trust fuels collaboration, and superior quality captures market share. Join us on this journey, and let's share in the unparalleled value offered by Weifu Boiler together.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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