Product Description
Product Design:Water and Steam System: The intelligent design of our Horizontal water-tube structure ensures optimum performance. The softened feedwater is pre-heated via a state-of-the-art pressurized economizer, leading to efficient steam generation in both the membrane furnace and convection sections. Our advanced steam-water baffles achieve seamless steam-water separation in the upper header. Multiple headers not only provide steam buffering but also preheat feedwater to drastically minimize corrosion and scaling, enhancing system longevity.
Combustion and Exhaust System: Our cutting-edge burner, strategically positioned on the membrane furnace side, maximizes performance. The high-temperature flue gas navigates through multi-pass convection and economizer sections. Employing serpentine gas tubes and laser-welded finned tubes, our economizer uses counterflow heat exchange, revolutionizing waste heat recovery like never before.
Advantages Comparison
Energy Saving: Experience the brilliance of a fast startup coupled with high efficiency. Our premium burners not only reduce flue gas temperature but also optimize fuel savings, making this system an energy-saving marvel.
Safety: Engineered for safety, our system is classified as non-special equipment and boasts a low water capacity. Equipped with multiple protections and explosion-proof design, safety is uncompromised.
Installation: With no need for complex approval, notification, or inspection processes, setup is remarkably simple and quick.
Operation: Our system excels in ease of operation, eliminating the need for a licensed operator and significantly reducing labor costs.
Annual Inspection: Say goodbye to mandatory inspections. Only user verification for the safety valve and pressure gauge is needed, simplifying maintenance.
Overall Benefits:Compact, transportable, and a true steel-saver, our system replaces traditional boilers, offering both economic and social gains in abundance.
Technical Features:Revolutionary features include no annual inspection or license requirement, incredibly low NOx emissions <30mg/m³, and a pressurized economizer. Our multi-level safety and counterflow heat exchange technology ensure a 3-minute steam generation, adaptable burners, and much more.
Advantages Over Traditional Boilers
Our DSS water tube steam generator stands as a pinnacle of innovation with its exempt-from-annual-inspection design, thanks to a water volume <50L that eliminates safety hazards. Using pioneering interdisciplinary design principles, it generates steam in just 3 minutes with over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation, and anti-scaling features, setting a new standard in efficiency and reliability.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system's outstanding capabilities include no annual inspection requirements, 1-2 minute steam generation, explosion-free and unmanned operation, over 99% thermal efficiency, high dryness, compact size, low flue gas temperature (60-70°C), fast and smart control, with minimal maintenance, making it a superior choice.
Vs. LSS Once-Through Steam Generator:
Our system excels with lower thermal loss during start/stop, reduced scaling, no dry burning, efficient performance at variable loads, lower chemical costs, easier maintenance, longer lifespan, stable feedwater, large steam capacity, and excellent furnace insulation. It's engineered for excellence across all dimensions.
Vs. Steam Generators with <30L Water Volume:
A Class D boiler with rigorous standards, certifications, and supervision, our DSS model features a reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, providing unparalleled operational convenience.
Advanced Structure:
Our horizontal multi-pass water-tube boiler with headers achieves an impressive 0.8 MPa steam pressure in just 3 minutes. With ample heating surface, high efficiency via internally welded fins, and an S-shaped economizer featuring laser-welded fin technology, it ensures maximum energy savings. Pre-installed piping on the compact unit facilitates easy installation or relocation, and the fully water-tube design eliminates explosion risks.
Easy Installation:
Experience seamless on-site setup with minimal requirements-just connect water, electricity, gas, and chimney for immediate commissioning, substantially cutting down installation costs.
Flexible Configuration:
Elevate your energy solutions with our standard burner configurations, expertly designed to meet stringent emission requirements. For those seeking a more tailored approach, customization options are readily available to suit your specific needs.
Eco-Friendly and Durable: Experience the perfect blend of sustainability and longevity with our industry-leading solutions.
Discover unparalleled efficiency with our innovative economizer, designed to significantly lower exhaust temperatures while boosting overall performance. Our cutting-edge Low-NOx pre-mixed burner guarantees a superior combustion rate with minimal emissions, adhering to the highest environmental standards. This remarkable unit, categorized as a Class D boiler due to its minimal water volume, eliminates the need for a separate boiler room and annual inspections, effectively curtailing labor expenses.
Safe and Reliable: Trust in our robust engineering for unparalleled safety and dependability in every operation.
Crafted from premium 20# boiler steel and meeting stringent Class D standards, our product boasts a water volume under 50L, freeing you from the hassles of approval processes and inspections. Enjoy seamless, automated operations with features like programmable ignition, multiple water feeding systems, and comprehensive overpressure and flameout protection. This user-friendly system promises minimal maintenance costs, quiet operation, and easy handling.
Efficient and Energy-Saving: Harness the power of advanced technologies that prioritize both performance and conservation.
Our ingenious micro-positive pressure combustion ensures every drop of fuel is fully utilized, achieving optimal burn efficiency. Experience the remarkable speed of a cold start reaching rated pressure in a mere 3 minutes, dramatically cutting down on energy consumption during start-up.
Flexible Management: Adapt seamlessly to changing demands with our intelligent management solutions.
Easily integrate our system into distributed layouts to minimize heat loss across the network. Ideal for modular steam boiler replacements, supporting installations up to 6T/h, and offering unmatched flexibility.
Design Advantages: Benefit from cutting-edge design that maximizes utility and performance in every aspect.
With a built-in large-capacity steam reservoir, our design effectively addresses the challenge of insufficient steam storage during low-load combustion, ensuring reliable performance.
Quality Assurance: Rest assured with our unwavering commitment to quality, backed by rigorous standards.
Our commitment to excellence is showcased in our standardized mass production process. Every unit undergoes stringent third-party inspections before delivery, ensuring reliable quality and a remarkably low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile boiler is integral to a wide range of industries. Whether you're involved in laundry & ironing services, packaging machinery operations, biopharmaceutical development, food processing, or providing steam cleaning solutions, this steam generator is your reliable partner. It also serves efficiently in hot water supply, concrete curing, and even saunas, proving its exceptional adaptability and performance.
Usage:
To ensure optimal functionality, begin by connecting the boiler to a qualified water and power source. The factory-preset parameters allow for seamless operation. Simply activate the system, and watch as the water pump smartly fills the tank to the precise set level before halting. The burner diligently adjusts, starting and stopping in response to your defined pressure settings. For times when the boiler will be inactive for extended periods, make sure to drain any leftover water to keep things pristine and ready for future use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are crafted and reviewed in strict alignment with all pertinent industry standards, including detailed weld inspections and comprehensive supervision certificates. We assure you are receiving a product that is both original and authentic, providing reliable performance you can count on.
Service Commitment
We stand behind our product with a robust one-year warranty for the boiler body, its auxiliaries, and accessories, ensuring peace of mind. Beyond the warranty period, we continue to support you with spare parts available at the most competitive market rates, ensuring your operations remain uninterrupted.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd., standing proudly on Tieta Road in the vibrant hub of Guyang Town, Dantu District, Zhenjiang City, is a beacon of innovation and excellence.With an unwavering commitment to excellence, Jiangsu Weifu Special Equipment Co., Ltd. seamlessly integrates boiler marketing resources across mainland China, extending its reach through an expansive marketing network. This network eloquently communicates the essence of Weifu's offerings-superior quality, competitive pricing, and unparalleled service in oil, gas, and electricity boilers. Embracing the philosophy of 'being a real person and doing things honestly,' Weifu crafts exquisite products that bring warmth to the world. Weifu's market operations are designed to deliver value to customers, foster growth for employees, yield benefits for shareholders, drive developments for the company, and contribute tax revenues to the nation.
Jiangsu Weifu Special Equipment Co., Ltd. is home to a talented and dedicated team of over 200 employees, including more than 40 highly skilled professional technicians. Spanning a vast 20,000 square meters, the company's modern factory is a hub of cutting-edge technology and innovation. It houses advanced manufacturing and testing equipment, all dedicated to the specialized design and production of high-quality gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Guided by the philosophy 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. centers its innovation around boiler products, delivering a diverse range, including vertical/horizontal gas (oil) steam boilers, vertical gas (oil) normal/pressure hot water boilers, and more. With a total of 7 series and nearly 300 specifications, each product incorporates clean combustion technology. The sophisticated horizontal pressure boiler design features advanced structures, including corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass configurations. Imported burners from leading brands like Riello, Aucma, Black & Decker, and Weishaupt enhance the boiler's efficiency, energy-saving capabilities, and environmental benefits. Equipped with pressure or normal pressure economizers and condensers, these boilers significantly lower exhaust temperatures and reduce dust, nitrogen oxides, and sulfur oxides in flue gases, ensuring a greener, more sustainable solution. Weifu Boiler stands as a national leader in providing small and medium-sized oil (gas, electric) boilers. Its extensive customer base spans the major cities of mainland China, playing a pivotal role in advancing environmental protection and energy conservation.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd., an industry leader in advanced boiler manufacturing, proudly holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges intertwine, Weifu Boiler stands firm with its resolute principles: 'creativity for development, credit for cooperation, and quality for market share.' We are dedicated to sharing the exceptional value and superior performance of Weifu Boiler with our esteemed partners and clients, ensuring a future of innovation and trust.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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