Product Description
Product Design:Water and Steam System: Featuring a sophisticated horizontal water-tube structure, this system ensures optimized performance. The softened feedwater undergoes a preliminary heating process via a state-of-the-art pressurized economizer, producing high-quality steam within the advanced membrane furnace and convection sections. Steam-water separation is meticulously achieved through the use of innovative steam-water baffles positioned in the upper header. Multiple headers are strategically integrated to provide effective steam buffering and efficiently preheat feedwater, significantly reducing corrosion and scaling.
Combustion and Exhaust System: Ingeniously designed, the burner is strategically located on the membrane furnace side. The high-temperature flue gas efficiently travels through an expertly designed multi-pass convection and economizer sections. Cutting-edge serpentine gas tubes and laser-welded finned tubes in the economizer utilize counterflow heat exchange to significantly enhance waste heat recovery, ensuring maximum efficiency and sustainability.
Advantages Comparison
Energy Saving: This innovative system is engineered for rapid startup and extraordinary efficiency. It features a premium burner that ensures low flue gas temperature, optimizing fuel savings and enhancing overall energy conservation.
Safety: Designed with safety as a paramount concern, this non-special equipment boasts a low water capacity and incorporates multiple protective measures, ensuring an explosion-proof operation and peace of mind.
Installation: The simplified installation process requires no approval, notification, or inspection, facilitating a straightforward and hassle-free setup experience.
Operation: Operating this system is incredibly cost-effective as it requires no licensed operator, significantly reducing labor expenses and enhancing operational efficiency.
Annual Inspection: The system exempts users from mandatory inspections, with only the safety valve and pressure gauge necessitating user verification, simplifying maintenance protocols.
Overall Benefits:This compact marvel is designed to save steel and facilitate easy transportation. It seamlessly replaces traditional boilers, delivering substantial economic and social benefits.
Technical Features:Featuring no annual inspections and no license requirements, this system maintains NOx emissions below 30mg/m³. It includes a pressurized economizer, multi-level safety protocols, counterflow heat exchangers, 3-minute steam production, and adaptable burners for unparalleled performance.
Advantages Over Traditional Boilers
The revolutionary DSS water tube steam generator, with its water volume of less than 50L, is exempt from annual inspections, minimizing safety risks. Employing interdisciplinary design principles, it generates steam within an impressive 3 minutes, offering over 20% energy savings compared to traditional boilers. Key advantages include intelligent control, rapid steam generation, superior thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, convenient nearby installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
This advanced system requires no annual inspection, achieves steam generation within 1-2 minutes, is explosion-free, and operates unmanned. It boasts a thermal efficiency of over 99%, delivers high dryness, is compact, produces low flue gas (60-70°C), and features fast and smart control with minimal maintenance needs.
Vs. LSS Once-Through Steam Generator:
Enjoying lower thermal loss during start/stop, reduced scaling, no dry burning, and efficient at variable loads, this system lowers chemical costs, eases maintenance, extends lifespan, ensures stable feedwater, provides large steam capacity, and boasts excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS is subject to strict standards, certifications, and supervision, offering reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection.
Advanced Structure:
This horizontal multi-pass water-tube boiler, equipped with headers, achieves a steam pressure of 0.8 MPa in just 3 minutes. It features an ample heating surface and high efficiency through internally welded fins. The S-shaped economizer with cutting-edge laser-welded fin technology ensures significant energy savings. Pre-installed piping on this compact unit guarantees easy installation and relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
On-site setup is streamlined, requiring only water, electricity, gas, and chimney connections for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations are meticulously crafted to adhere to emission requirements with precision. For those seeking tailored solutions, customization options are readily available upon request, ensuring that specific needs and preferences are met.
Eco-Friendly and Durable: An exquisite blend of sustainability and longevity, our products champion environmental consciousness while boasting robust durability to withstand the test of time.
Introducing an advanced economizer that ingeniously reduces exhaust temperature while significantly boosting efficiency. Our Low-NOx pre-mixed burner is designed for superior combustion rates and minimal emissions, fully compliant with stringent environmental standards. The unit's minimal water volume earns it a Class D boiler classification, negating the need for a dedicated boiler room or annual inspections, thereby streamlining operations and reducing labor costs.
Safe and Reliable: Experience unparalleled safety and reliability with our cutting-edge designs, engineered for your peace of mind.
Crafted from high-grade 20# boiler steel, our product meets stringent Class D standards. With a water volume under 50L, it is free from the burden of approvals or inspections. Fully automated operation features include programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. It's a user-friendly, low-cost, and whisper-quiet solution, simplifying maintenance and operation.
Efficient and Energy-Saving: Our technology is a beacon of efficiency and energy conservation, setting new standards in operational excellence.
Leveraging micro-positive pressure combustion, our system ensures complete fuel burn for maximum efficiency. Remarkably, it reaches its rated pressure in just 3 minutes from a cold start, significantly curtailing start-up energy consumption.
Flexible Management: Adaptability is at the heart of our design, offering versatile deployment options to meet diverse operational needs.
Our system is engineered for distributed layouts, effectively minimizing heat loss across the network. It's perfectly suited for the modular replacement of steam boilers with capacities of up to 6T/h, offering seamless integration into existing infrastructures.
Design Advantages: Our innovative design offers strategic advantages, revolutionizing conventional approaches with cutting-edge solutions.
Featuring a built-in, large-capacity steam reservoir, our design elegantly resolves the challenge of inadequate steam storage during low-load combustion, ensuring uninterrupted performance.
Quality Assurance: With our steadfast commitment to quality, we guarantee products that consistently deliver excellence and reliability.
Our standardized mass production processes, coupled with rigorous third-party inspections prior to delivery, ensure dependable quality and an impressively low failure rate, underscoring our dedication to excellence.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
The 2025 Fuel Gas Steam Generator with Enhanced Performance Capabilities finds its extensive application across a diverse range of industries. It is an indispensable asset in sectors such as laundry and ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, and hot water supply. Moreover, it plays a critical role in concrete curing, saunas, and much more, making it a versatile choice for various operational needs.
Usage:
To ensure optimal performance of the 2025 Fuel Gas Steam Generator, begin by connecting it to qualified water and power sources. The unit comes with factory preset parameters for your convenience. Once powered on, the system automatically operates: the water pump feeds water to the desired level and halts, while the burner adjusts based on the preset pressure. For extended shutdown periods, it is advisable to drain any remaining water to preserve cleanliness and functionality.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each 2025 Fuel Gas Steam Generator is manufactured and accepted in strict adherence to relevant standards, including comprehensive weld inspection and certification procedures. We guarantee that every unit is original and authentic, ensuring superior reliability and performance.
Service Commitment
Our commitment to service excellence is reflected in our one-year warranty for the boiler body, auxiliaries, and accessories of the 2025 Fuel Gas Steam Generator. Beyond the warranty period, we are dedicated to offering spare parts at the lowest market prices, ensuring continued satisfaction and support for our valued clients.
Main Products
Company Profile
Nestled in the vibrant district of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands proud on Tieta Road, Guyang Town, Dantu District. This strategic location serves as the heartbeat of our innovative operations, where cutting-edge technology and a passion for excellence converge.At Jiangsu Weifu Special Equipment Co., Ltd., we are dedicated to harmonizing the vast landscape of boiler marketing resources across mainland China. Through our dynamic marketing network, we deliver Weifu's (oil, gas, electricity) boilers' exceptional quality, competitive pricing, and unparalleled service directly to our valued customers. Guided by the philosophy of 'being genuine individuals and conducting business with integrity,' we craft exquisite products that warm the world. In the realm of Weifu boiler market operations, our focus is on creating value for customers, fostering growth for employees, generating returns for shareholders, driving development for the company, and contributing tax revenues for the nation.
Our company boasts a robust team of over 200 dedicated employees, including more than 40 highly skilled professional technicians. We operate within an expansive facility that spans over 20,000 square meters, equipped with state-of-the-art manufacturing and testing equipment. Specializing in the design and production of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, we are at the forefront of innovation and precision engineering.
Driven by the business philosophy that 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. takes pride in our comprehensive range of boiler products. Our portfolio features vertical and horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam boilers, and thermal oil boiler series products, encompassing 7 series with nearly 300 specifications. Every product incorporates clean combustion technology. The horizontal pressure boilers are designed with advanced structures, such as corrugated furnace, conical furnace, and threaded smoke pipe, with a wet back three-pass setup. Equipped with premium imported burners including Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve unmatched efficiency, energy savings, and environmental harmony. Our commitment to sustainability is evident through the integration of pressure or normal pressure economizers and condensers, significantly reducing exhaust temperatures and minimizing harmful emissions like dust, nitrogen oxides, and sulfur oxides. As a national leader in small and medium-sized oil (gas, electric) boilers, Weifu Boiler proudly serves major cities across mainland China, advancing environmental protection and energy conservation efforts nationwide.
Certifications
In possession of a prestigious National Class B Manufacturing Certificate, Jiangsu Weifu Special Equipment Co., Ltd. is strategically positioned in the dynamic boiler market, navigating the exciting crossroads of opportunity and challenge. Embracing an ethos of 'creativity for development, credit for cooperation, quality for market share,' Weifu Boiler is committed to setting new benchmarks of excellence. We invite you to experience and share in the distinctive value of Weifu Boiler, where innovation meets integrity in every endeavor.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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