Product Description
Product Design:Water and Steam System: Discover the innovative horizontal water-tube structure! Our system begins by pre-heating the softened feedwater with a pressurized economizer. This ingenious design ensures steam generation takes place efficiently within both the membrane furnace and convection sections. Experience superior steam-water separation, thanks to our expertly crafted steam-water baffles in the upper header. Multiple headers provide outstanding steam buffering and preheat feedwater, effectively minimizing corrosion and scaling for long-lasting performance.
Combustion and Exhaust System: Embrace efficiency with our strategically placed burner, located on the membrane furnace side. The high-temperature flue gas undergoes rigorous multi-pass convection and economizer sections. Our cutting-edge serpentine gas tubes, coupled with laser-welded finned tubes in the economizer, leverage counterflow heat exchange to maximize waste heat recovery, ensuring energy conservation and sustainable operation.
Advantages Comparison
Energy Saving: Experience swift start-up times, remarkable efficiency, and reduced flue gas temperatures. Premium burners are incorporated to deliver significant fuel savings, making it an ideal choice for energy-conscious operations.
Safety: Our design is crafted as non-special equipment with low water capacity, ensuring multiple protections and explosion-proof features for uncompromised safety.
Installation: Enjoy hassle-free installation with no need for approval, notification, or inspection, making the setup process remarkably simple and efficient.
Operation: Streamline operations with no requirement for a licensed operator, effectively reducing labor costs and enhancing operational efficiency.
Annual Inspection: Benefit from a lack of mandatory inspections, with only the safety valve and pressure gauge requiring user verification, simplifying maintenance protocols.
Overall Benefits:Compact and steel-saving, our product offers easy transportability and serves as an exceptional replacement for traditional boilers, yielding impressive economic and social benefits.
Technical Features:Revolutionize your operations with our product, which boasts no annual inspections, no licensing requirement, NOx emissions below 30mg/m³, a pressurized economizer, multi-level safety, and counterflow heat exchangers. Enjoy steam production within just 3 minutes with adaptable burners for dynamic performance.
Advantages Over Traditional Boilers
Our DSS water tube steam generator is a game-changer, with its water volume under 50L exempting it from annual inspections and eliminating safety risks. Employing interdisciplinary design principles, it generates steam in a mere 3 minutes and offers over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation, and anti-scaling features for superior performance.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy the benefits of no annual inspection, steam generation in just 1-2 minutes, explosion-free operation, and unmanned functionality. Rely on a thermal efficiency exceeding 99%, high dryness, compact design, low flue gas temperatures (60-70°C), fast, smart control, and minimal maintenance for seamless operation.
Vs. LSS Once-Through Steam Generator:
Our system offers lower thermal loss during start and stop phases, reduced scaling, prevention of dry burning, and efficiency at variable loads. Benefit from lower chemical costs, easier maintenance, longer lifespan, stable feedwater, large steam capacity, and excellent furnace insulation for optimal performance.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS conforms to strict standards, certifications, and supervision. It features a reasonable water volume with clear water quality requirements, safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, making it an ideal choice for reliable performance.
Advanced Structure:
Our horizontal multi-pass water-tube boiler achieves an impressive 0.8 MPa steam pressure in just 3 minutes. It features an ample heating surface and high efficiency through internally welded fins. The S-shaped economizer with laser-welded fin technology offers exceptional energy savings. With pre-installed piping on the compact unit, installation and relocation are a breeze. The fully water-tube design eliminates explosion risks, ensuring safety and reliability.
Easy Installation:
Our system ensures straightforward on-site setup only requiring connections to water, electricity, gas, and chimney for immediate commissioning, significantly cutting down on installation costs and time.
Flexible Configuration:
Our burner configurations are meticulously crafted to meet rigorous emission standards, with bespoke customization options available upon request to suit your unique needs.
Eco-Friendly and Durable:
Revolutionize your energy efficiency with our state-of-the-art economizer, expertly designed to minimize exhaust temperatures while maximizing efficiency. Our advanced Low-NOx pre-mixed burner technology ensures a superior combustion rate while significantly reducing emissions, meeting stringent environmental standards. Classified as a Class D boiler, this unit features a compact water volume that negates the necessity for a dedicated boiler room or annual inspections, significantly cutting down on labor costs.
Safe and Reliable:
Constructed with premium 20# boiler steel and compliant with Class D specifications, the unit's water volume of less than 50L exempts it from approval and inspection requirements. Enjoy seamless operation with features like programmable ignition, multiple water feeding options, and robust overpressure and flameout protection. This user-friendly system is not only cost-effective but also operates with minimal noise.
Efficient and Energy-Saving:
Our innovative micro-positive pressure combustion technology ensures complete fuel utilization, with the remarkable ability to reach full operational pressure within just 3 minutes from a cold start, thereby dramatically reducing energy consumption during start-up.
Flexible Management:
This system's adaptable deployment capabilities allow for distributed layouts that effectively minimize heat loss across the network. Perfectly suited for modular upgrades of existing steam boilers, handling capacities up to 6T/h with ease.
Design Advantages:
Engineered with a built-in large-capacity steam reservoir, our design adeptly addresses the challenge of insufficient steam storage during periods of low-load combustion, providing seamless operation and reliability.
Quality Assurance:
Our commitment to excellence is reflected in our standardized mass production processes and rigorous third-party inspections prior to delivery, ensuring consistently high quality and an impressively low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile marvel is extensively utilized across a plethora of industries, making it indispensable in laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, and even saunas, among other applications.
Usage:
Seamlessly connect to qualified water and power sources to initiate operations. Parameters are conveniently factory preset, allowing for a hassle-free experience. Once activated, the intelligent water pump automatically fills to the predetermined level, pausing when complete. The burner operates efficiently, adjusting to the set pressure. For prolonged shutdown, drain any remaining water to ensure optimal cleanliness and performance.
After-Sales Service & Quality Guarantee
Quality Commitment:
Produced in strict adherence to established standards, each product undergoes meticulous weld inspection and has the requisite supervision certificates, guaranteeing it to be both original and completely authentic.
Service Commitment
Warranty: Enjoy peace of mind with a comprehensive one-year warranty covering the boiler body, as well as all auxiliaries and accessories. Beyond this period, avail of spare parts at the most competitive market prices.
Main Products
Company Profile
Strategically positioned at Tieta Road, Guyang Town, Dantu District, Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. is a beacon of innovation and quality.At Jiangsu Weifu Special Equipment Co., Ltd., we are unwaveringly dedicated to harnessing and streamlining boiler marketing resources across mainland China. Through our extensive marketing network, we communicate the esteemed Weifu brand's essence of excellence, featuring the top-tier quality, competitive pricing, and unrivaled service of our oil, gas, and electricity boilers. Underpinning our operations is the core value of 'being a real person and doing things honestly,' as we craft exceptional products that warm the world. We are steadfast in our belief that through our market activities, we deliver value to our customers, foster growth for our employees, ensure returns for our shareholders, facilitate development for our company, and contribute tax revenue to national prosperity.
Boasting a strong team of over 200 dedicated employees, including an elite group of more than 40 skilled technicians, our company is fortified with over 20,000 square meters of state-of-the-art manufacturing and testing facilities. We excel in the specialized design and production of gas, oil, and electricity-powered boilers, including hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, meeting diverse heating needs with precision and expertise.
Guided by the business philosophy, 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. focuses on boiler products as its core offering. Our comprehensive range features vertical and horizontal gas and oil steam boilers, pressure and normal pressure hot water boilers, electric heating steam and hot water boilers, and a versatile array of thermal oil boiler products. With seven series and nearly 300 specifications, all products employ clean combustion technology. Our horizontal pressure boiler bodies incorporate cutting-edge designs, such as corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. Equipped with imported, high-efficiency burners from brands like Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve exceptional energy efficiency and environmental protection. Additional features include economizers and condensers that minimize exhaust temperatures and reduce dust, nitrogen, and sulfur oxide emissions, enhancing energy savings and sustainability. As a preeminent supplier of small and medium-sized oil, gas, and electric boilers in China, our eco-friendly products are embraced by customers across major urban centers, contributing significantly to the nation's environmental conservation and energy efficiency initiatives.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In the dynamic landscape of the boiler market, where opportunities and challenges are ever-present, Weifu Boiler remains steadfast in its commitment to excellence. Our guiding principles-creativity propelling development, credibility fostering cooperation, and uncompromising quality securing market leadership-position us as a trusted partner in the industry. We eagerly invite you to experience the shared value and success that is synonymous with Weifu Boiler.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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