Product Description
Product Design:Water and Steam System: This ingenious system boasts a horizontal water-tube structure. Experience the seamless pre-heating of softened feedwater through the pressurized economizer, followed by efficient steam generation within the membrane furnace and convection sections. The system's adept steam-water baffles in the upper header ensure optimal steam-water separation. Crafted with multiple headers, this design provides superior steam buffering and expertly preheats feedwater to diminish the risks of corrosion and scaling.
Combustion and Exhaust System: Nestled on the membrane furnace side, the burner orchestrates the passage of high-temperature flue gas through multi-pass convection and economizer sections. The serpentine gas tubes, paired with the laser-welded finned tubes in the economizer, utilize state-of-the-art counterflow heat exchange to significantly enhance waste heat recovery.
Advantages Comparison
Energy Saving: Benefit from rapid startup times, exceptional efficiency, reduced flue gas temperatures, and premium burners, all contributing to remarkable fuel savings.
Safety: Designed as non-special equipment with low water capacity, it boasts multiple safety protections and explosion-proof features for unparalleled peace of mind.
Installation: Enjoy a hassle-free setup with no need for approval, notification, or inspection, streamlining the installation process.
Operation: Operating this generator is effortless, with no licensed operator required, thus significantly reducing labor costs.
Annual Inspection: Simplify maintenance with no mandatory inspections-only user verification of the safety valve and pressure gauge is needed.
Overall Benefits:Discover a compact, steel-saving, and transportable solution that replaces traditional boilers and delivers both economic and social advantages.
Technical Features:Enjoy the freedom of no annual inspection or license requirements, NOx emissions under 30mg/m³, pressurized economizer, multi-level safety features, counterflow heat exchange, rapid 3-minute steam generation, and adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with its water volume under 50L, is exempt from annual inspections, minimizing safety risks. Its interdisciplinary design principles allow for steam production in just 3 minutes, offering more than 20% energy savings over traditional boilers. Key benefits include intelligent control, fast steam generation, high thermal efficiency, multi-pass heat exchange, alternative intelligent operation, on-demand energy supply, nearby installation capability, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy the advantages of no annual inspections, rapid 1-2 minute steam generation, explosion-free operation, unmanned use, over 99% thermal efficiency, high dryness, compact design, low flue gas temperatures (60-70°C), quick response, smart control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop cycles, reduced scaling, no risk of dry burning, superior efficiency under variable loads, lower chemical costs, easier maintenance, extended lifespan, stable feedwater, substantial steam capacity, and excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
DSS is a Class D boiler, adhering to rigorous standards, certifications, and supervision. It features a reasonable water volume, stringent water quality requirements, safe pressure, extended lifespan, and stable structure, with no registration or annual inspection needed, despite higher steel consumption.
Advanced Structure:
This horizontal multi-pass water-tube boiler, with its headers, achieves an impressive 0.8 MPa steam pressure in just 3 minutes. It features a generous heating surface, high efficiency through internally welded fins, and an energy-saving S-shaped economizer with laser-welded fin technology. Pre-installed piping on this compact unit ensures straightforward installation and relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
Simplify on-site setup with only the need for water, electricity, gas, and chimney connections for immediate commissioning, effectively reducing installation costs.
Flexible Configuration:
Our standard burner configurations are meticulously engineered to meet stringent emission requirements while offering the flexibility of customization upon request for tailored solutions.
Eco-Friendly and Durable:
Equipped with an advanced economizer, this state-of-the-art system is designed to significantly lower exhaust temperatures, enhancing overall efficiency. The innovative Low-NOx pre-mixed burner is engineered for optimal combustion, ensuring minimal emissions and seamless compliance with global environmental standards. Recognized as a Class D boiler due to its minimal water volume, it conveniently eliminates the necessity for a dedicated boiler room or the hassle of annual inspections, thereby slashing labor costs effectively.
Safe and Reliable:
Crafted from premium 20# boiler steel and adhering rigorously to Class D standards, this unit features a water volume of less than 50L, freeing it from the need for approval or inspection. Its advanced automated operations, including programmable ignition, multiple water feeding mechanisms, and comprehensive overpressure and flameout protection, make it exceptionally user-friendly and easy to maintain, all while keeping costs low and operations whisper-quiet.
Efficient and Energy-Saving:
Our cutting-edge micro-positive pressure combustion technology ensures complete fuel combustion. Experience the rapid efficiency of cold starts, reaching rated pressure within just three minutes, which significantly cuts down start-up energy costs.
Flexible Management:
This system can be seamlessly integrated into distributed layouts, effectively minimizing heat loss throughout the network. It is perfectly suited for the modular replacement of traditional steam boilers, handling capacities of up to 6T/h with remarkable ease.
Design Advantages:
With a built-in large-capacity steam reservoir, this generator adeptly addresses the challenge of insufficient steam storage during low-load combustion, ensuring consistent performance.
Quality Assurance:
Our commitment to excellence is demonstrated through our standardized mass production processes and stringent third-party inspections prior to delivery, guaranteeing exceptional quality and a remarkably low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Industrial Compact High Efficiency Steam Generator by Jiangsu Weifu Special Equipment Co., Ltd. is engineered for versatility and robust performance, making it an indispensable choice for a multitude of industries. From enhancing operations in laundry & ironing, streamlining packaging machinery, to facilitating biopharmaceutical processes and food processing, this steam generator offers unparalleled efficiency. It is also ideal for steam cleaning, providing hot water supply, concrete curing, creating serene sauna experiences, and so much more, making it the ultimate powerhouse for diverse applications.
Usage:
Seamless operation starts with connecting the generator to qualified water and power sources. Default factory settings ensure ease of initial setup. With a simple switch-on, the intelligent water pump autonomously maintains optimal water levels, stopping when set levels are reached. The burner operates dynamically, adjusting to set pressure for continuous efficiency. For prolonged shutdowns, ensure to drain remaining water to maintain pristine cleanliness and operational readiness.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each steam generator is meticulously crafted and rigorously tested, adhering to relevant industry standards. This includes comprehensive weld inspections and certified supervision, ensuring every unit is original, authentic, and reliable, delivering exceptional performance every time.
Service Commitment
Enjoy the peace of mind with our comprehensive one-year warranty covering the boiler body, all auxiliaries, and accessories. Post-warranty, we ensure customer satisfaction by offering replacement parts at the most competitive market prices, maintaining the performance and longevity of your steam generator.
Main Products
Company Profile
Nestled in the scenic locale of Tieta Road, Guyang Town, Dantu District, Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. embodies a beacon of innovation and industry.Jiangsu Weifu Special Equipment Co., Ltd. stands as a stalwart in the boiler industry across mainland China, diligently weaving a network that broadcasts the exceptional caliber, competitive pricing, and unparalleled service of Weifu's suite of boilers - be it oil, gas, or electricity powered. Our ethos, 'being a real person and doing things honestly,' permeates through every meticulously crafted product aimed at warming the world. We are passionate about ensuring that our market operations not only deliver supreme value to our customers but also cultivate growth and advancement for our employees, secure benefits for our shareholders, propel our company's development, and ultimately contribute to the nation's wealth through taxes.
Employing a workforce of over 200 dedicated individuals, including a robust team of more than 40 skilled technicians, Jiangsu Weifu Special Equipment Co., Ltd. operates within over 20,000 square meters of state-of-the-art facilities. Our expertise shines through in the specialized design and production of a diverse array of boilers, including gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers. Each product is a testament to our commitment to excellence and innovation.
Guided by the principle of 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. has meticulously crafted an impressive portfolio focusing on boiler solutions. Our offerings include an array of vertical and horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam and hot water boilers, and an expansive series of thermal oil boilers. Across 7 distinct series and nearly 300 specifications, our products leverage cutting-edge clean combustion technology. Our horizontal pressure boilers boast advanced designs featuring corrugated and conical furnaces, threaded smoke pipes, and the superior wet back three-pass structure. Equipped with world-renowned burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers are engineered for optimal efficiency, energy conservation, and environmental sustainability. Additionally, the integration of pressure or normal pressure economizers and condensers ensures reduced exhaust temperatures, minimizing emissions of dust, nitrogen oxides, and sulfur oxides. As a result, Weifu Boiler is a pivotal player in China's national landscape for small and medium-sized oil (gas, electric) boilers, with a widespread clientele across major urban centers. Our commitment to environmental stewardship and energy efficiency remains steadfast, contributing significantly to a greener and more sustainable future in mainland China.
Certifications
The company is proud to hold a prestigious national Class B manufacturing certificate. In navigating the dynamic boiler market, where both opportunities and challenges abound, Weifu Boiler remains steadfast in its commitment to the ethos of 'creativity for development, credit for cooperation, quality for market share.' We are excited to share the exceptional value of Weifu Boiler with you, ensuring an unparalleled experience and partnership.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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