Product Description
Product Design:Water and Steam System: Our innovative Horizontal Water-Tube Steam Generator boasts a sophisticated design. It features a softened feedwater system that is pre-heated in a pressurized economizer. The system efficiently produces steam within the membrane furnace and convection zones, with steam-water separation handled impeccably by steam-water baffles in the upper header. The system's multiple headers not only provide steam buffering but also preheat feedwater, significantly reducing corrosion and scaling risks.
Combustion and Exhaust System: At the heart of the unit, a robust burner is strategically located on the membrane furnace side. Experience superior efficiency as high-temperature flue gases journey through our multi-pass convection and economizer sections. With serpentine gas tubes and state-of-the-art laser-welded finned tubes, the system expertly utilizes counterflow heat exchange to maximize waste heat recovery.
Advantages Comparison
Energy Saving: Our groundbreaking technology ensures a rapid startup and remarkable efficiency. The reduced flue gas temperatures and high-quality burners significantly cut down on fuel consumption, positioning our generator as an energy-saving powerhouse.
Safety: Engineered with safety in mind, our system is classified as non-special equipment with low water capacity. It incorporates multiple protective measures and explosion-proof capabilities, providing peace of mind to operators and stakeholders alike.
Installation: Simplified and hassle-free, the installation requires no approvals, notifications, or inspections, ensuring a swift and straightforward setup.
Operation: Designed for ease of use, no licensed operator is required, which drastically reduces labor costs, making it both user-friendly and economically advantageous.
Annual Inspection: Our advanced design negates the need for mandatory inspections. Only the safety valve and pressure gauge require straightforward user verification, simplifying maintenance.
Overall Benefits:Experience a compact, steel-saving, and transportable solution that effortlessly replaces traditional boilers. Our system not only delivers economic benefits but also contributes positively to social and environmental goals.
Technical Features:Our steam generator stands out with its exemption from annual inspections and licensing requirements, boasting NOx emissions of less than 30mg/m³. It features a pressurized economizer, multi-level safety systems, and counterflow heat exchangers, delivering steam in a swift 3 minutes with adaptable burners for optimal performance.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with its optimized water volume of less than 50L, eliminates the need for annual inspections, thereby minimizing safety risks. Utilizing cutting-edge design principles, it generates steam in just 3 minutes and offers over 20% energy savings compared to traditional boilers. Key features include intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, and features that support alternate intelligent operation, on-demand energy supply, proximal installation, and anti-scaling.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
With no annual inspections necessary, our unit generates steam in just 1-2 minutes. It's explosion-free and unmanned, boasting over 99% thermal efficiency. Enjoy high dryness levels, a compact footprint, and remarkably low flue gas temperatures (60-70°C), alongside rapid, smart control and minimal maintenance needs.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal losses during start/stop phases, reduced scaling, and protection against dry burning. Our design excels in variable loads, cutting chemical costs and simplifying maintenance. With a longer lifespan, stable feedwater, large steam capacity, and superior furnace insulation, it sets a new standard in efficiency.
Vs. Steam Generators with <30L Water Volume:
As a certified Class D boiler, DSS adheres to stringent standards, with comprehensive certifications and supervision. It offers rational water volume, precise water quality requirements, safe pressure levels, and a stable structure, all without the need for registration or annual inspection, despite higher steel usage.
Advanced Structure:
Our state-of-the-art horizontal multi-pass water-tube boiler achieves an impressive 0.8 MPa steam pressure within just 3 minutes. It features an extensive heating surface, enhanced efficiency through internally welded fins, and an S-shaped economizer utilizing cutting-edge laser-welded fin technology for optimal energy savings. With pre-installed piping on its compact unit, installation and relocation are effortlessly simple, while the fully water-tube design ensures explosion risks are a thing of the past.
Easy Installation:
Enjoy hassle-free on-site setup! Just connect water, electricity, gas, and chimney, and you're ready to go. This seamless process dramatically reduces your installation costs, getting you operational faster than ever.
Flexible Configuration:
Our standard burner configurations are crafted to meet stringent emission requirements, ensuring compliance effortlessly. Plus, we offer customization options tailored to your specific needs.
Eco-Friendly and Durable:
Experience enhanced efficiency with our state-of-the-art economizer, which optimizes exhaust temperature. The sophisticated Low-NOx pre-mixed burner maximizes combustion rates while minimizing emissions, aligning perfectly with environmental standards. Classified as a Class D boiler, it features a compact water volume, negating the need for a dedicated boiler room or annual inspections, thus lowering labor costs significantly.
Safe and Reliable:
Constructed from 20# boiler steel, adhering strictly to Class D standards, with a water volume under 50L that exempts it from approval and inspection processes. It boasts automated operation with programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. This system is designed for user-friendly operation and maintenance, offering cost-effective and quiet performance.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technology ensures complete fuel combustion. Achieve rated pressure in just 3 minutes from a cold start, dramatically reducing start-up energy consumption for optimal efficiency.
Flexible Management:
Deploy this system in distributed layouts to minimize heat loss across the network. It is the perfect solution for modular steam boiler replacements, accommodating up to 6T/h with ease.
Design Advantages:
Our innovative design incorporates a substantial steam reservoir, effectively addressing steam storage shortages during periods of low-load combustion.
Quality Assurance:
Benefit from our standardized mass production that ensures consistent quality. Every unit undergoes rigorous third-party inspections before delivery, guaranteeing reliable performance and a low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile steam generator finds its place in an array of industries, with its high efficiency making it indispensable in sectors such as laundry and ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, and hot water supply. Additionally, it excels in concrete curing and sauna operations, showcasing its adaptability and indispensable role across diverse applications.
Usage:
To employ this state-of-the-art steam generator, connect it to certified water and power sources. The factory pre-sets parameters, ensuring optimal performance. Once activated, the water pump intelligently fills to the predetermined level and halts automatically. The burner operates dynamically, adjusting to the configured pressure settings. For extended downtimes, it is advised to drain residual water to uphold impeccable cleanliness and maintain product longevity.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our steam generators are crafted and thoroughly inspected in adherence to stringent standards, ensuring the utmost quality. Each unit comes complete with weld inspection and supervision certificates, affirming its original and genuine nature.
Service Commitment
Our commitment extends beyond purchase, offering a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we provide spare parts at the most competitive market rates, ensuring continued satisfaction and reliability.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. is prestigiously positioned at the bustling Tieta Road, Guyang Town, in the vibrant Dantu District of Zhenjiang City, where innovation and tradition seamlessly converge.Jiangsu Weifu Special Equipment Co., Ltd. excels in uniting boiler marketing resources across the vast expanse of mainland China. Through our extensive marketing network, we deliver the unparalleled quality, competitive pricing, and outstanding service of Weifu's diverse range of boilers, spanning oil, gas, and electricity. Our guiding ethos, "being a real person and doing things honestly," underpins every aspect of our operations, ensuring exceptional craftsmanship and warming the world responsibly. We are steadfast in our belief that Weifu Boiler's market strategy should yield substantial value for customers, foster growth for employees, generate juicy returns for shareholders, catalyze development for the company, and contribute to the nation's fiscal strength through tax revenue.
Jiangsu Weifu Special Equipment Co., Ltd. proudly comprises over 200 dedicated employees, including more than 40 seasoned professional technicians. With over 20,000 square meters of state-of-the-art factory space, our facilities are outfitted with cutting-edge manufacturing and testing equipment. Our specialization lies in the innovative design and meticulous manufacture of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, ensuring precision and reliability across our product range.
Embracing the philosophy of "what customers need is what we make," our company has cultivated an exceptional portfolio of boiler products. This includes vertical and horizontal gas (oil) steam boilers, both normal and pressure hot water boilers, electric heating steam and hot water boilers, and a comprehensive selection of gas (oil) thermal oil boiler series. In total, we offer 7 series with nearly 300 specifications, each designed with clean combustion technology at its core. Our horizontal pressure boiler bodies incorporate advanced structures such as corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass designs. Equipped with imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve remarkable efficiency, energy conservation, and environmental stewardship. Optional pressure or normal pressure economizers and condensers further enhance energy efficiency by lowering exhaust temperatures and reducing emissions of dust, nitrogen oxides, and sulfur oxides. As a premier national supplier of small and medium-sized oil (gas, electric) boilers, Weifu Boiler's clientele stretches across major cities in mainland China, steadfast in advancing sustainable energy solutions and environmental consciousness.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges intertwine, Weifu Boiler remains steadfast to its guiding principle: 'creativity for development, credit for cooperation, quality for market share.' We are committed to sharing the unparalleled value and excellence of Weifu Boiler with you.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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