Product Description
Product Design:Water and Steam System: Ingeniously designed with a horizontal water-tube structure, this system pre-heats softened feedwater using a high-efficiency pressurized economizer. Steam is meticulously produced within the state-of-the-art membrane furnace and convection sections, ensuring optimal performance. The innovative steam-water baffles in the upper header expertly manage steam-water separation, while multiple headers deliver superior steam buffering and preheat feedwater, effectively mitigating corrosion and scaling issues for enhanced durability.
Combustion and Exhaust System: A cutting-edge burner is strategically positioned on the membrane furnace side to maximize efficiency. The high-temperature flue gas navigates through advanced multi-pass convection and economizer sections. Utilizing serpentine gas tubes and precision laser-welded finned tubes, the economizer employs counterflow heat exchange to significantly boost waste heat recovery, setting new standards in energy efficiency.
Advantages Comparison
Energy Saving: This pioneering system boasts rapid startup times, exceptional efficiency, and reduced flue gas temperatures. Equipped with state-of-the-art premium burners, it ensures remarkable fuel savings and sustainable performance.
Safety: Designed as non-special equipment, it features low water capacity and multiple safety protections, including explosion-proof technology, ensuring peace of mind and reliable safety standards.
Installation: Installation is a breeze with no need for lengthy approvals, notifications, or inspections. Its user-friendly setup ensures a seamless transition to operation.
Operation: Streamline operations with no licensed operator required, substantially reducing labor costs and enhancing operational efficiency.
Annual Inspection: Simplified maintenance with no mandatory inspections. Users only need to verify the safety valve and pressure gauge, ensuring ease of use and compliance.
Overall Benefits:Compact and innovative, this steam generator saves steel, is easily transportable, and is a perfect replacement for traditional boilers, delivering significant economic and social gains.
Technical Features:Experience the future with no annual inspections, no operational license required, ultra-low NOx emissions <30mg/m³, pressurized economizers, multi-level safety features, counterflow heat exchange, rapid 3-minute steam generation, and adaptable premium burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator is a marvel of engineering. With a water volume under 50L, it is exempt from annual inspections, significantly reducing safety risks. Leveraging interdisciplinary design principles, it generates steam in just 3 minutes and achieves over 20% energy savings compared to traditional boilers. Enjoy intelligent control, swift steam generation, outstanding thermal efficiency, advanced multi-pass heat exchange, alternate intelligent operations, on-demand energy supply, nearby installation, and robust anti-scaling features that redefine performance.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Revolutionizing efficiency, it requires no annual inspections and offers 1-2 minute steam generation. Enjoy explosion-free, unmanned operations with over 99% thermal efficiency, high dryness, a compact design, low flue gas temperatures (60-70°C), rapid response, smart control, and minimal maintenance needs.
Vs. LSS Once-Through Steam Generator:
Optimized for performance, it features lower thermal losses during start/stop, reduced scaling, no risk of dry burning, exceptional efficiency under variable loads, lower chemical costs, simpler maintenance, extended lifespan, stable feedwater, large steam capacity, and superior furnace insulation-setting a new benchmark for excellence.
Vs. Steam Generators with <30L Water Volume:
Built to rigorous Class D boiler standards, the DSS model offers strict certifications and supervision. It boasts a sensible water volume, clear water quality standards, safe operating pressures, long lifespan, and a stable structure, all while requiring no registration or annual inspections, making it the epitome of reliability and convenience.
Advanced Structure:
Introducing a technical masterpiece: The horizontal multi-pass water-tube boiler with headers achieves an impressive 0.8 MPa steam pressure in just 3 minutes. It boasts an expansive heating surface for optimal efficiency, utilizing internally welded fins and an S-shaped economizer with cutting-edge laser-welded fin technology for unparalleled energy savings. The compact unit's pre-installed piping ensures effortless installation and relocation, while its fully water-tube design eradicates explosion risks, offering a new horizon of safety and performance.
Easy Installation:
Experience hassle-free installation with only water, electricity, gas, and chimney connections required for immediate commissioning. This streamlined process significantly reduces installation costs, making it a cost-effective and efficient solution.
Flexible Configuration:
Our burner configurations are engineered to meet standard emission requirements, and for those with unique needs, we offer bespoke customization options to ensure optimal performance and compliance.
Eco-Friendly and Durable:
Experience the superior efficiency of our new economizer, designed to minimize exhaust temperature while maximizing overall system efficiency. Our advanced Low-NOx pre-mixed burner achieves an exceptional combustion rate with minimal emissions, strictly adhering to environmental standards. The unit's compact water volume classifies it under Class D, eliminating the need for a dedicated boiler room and annual inspections, thus significantly cutting labor expenses.
Safe and Reliable:
Crafted with premium 20# boiler steel and adhering strictly to Class D standards, this boiler's water volume is less than 50L, freeing you from the hassle of approval or inspection. Enjoy seamless operation with programmable ignition, multiple water feeding options, and robust overpressure and flameout protection. This user-friendly and cost-effective solution is easy to maintain and operates quietly for your convenience.
Efficient and Energy-Saving:
Our innovative micro-positive pressure combustion ensures complete fuel utilization, achieving full burn. Start from cold and reach rated pressure in just 3 minutes, dramatically reducing energy consumption during start-up.
Flexible Management:
Optimize your energy distribution with our adaptable system that allows for distributed layouts, effectively minimizing heat loss. Perfectly suitable for modular replacements of steam boilers up to 6T/h capacity.
Design Advantages:
Featuring a built-in large-capacity steam reservoir, our design effectively addresses the challenge of insufficient steam storage during periods of low-load combustion, ensuring consistent and reliable steam supply.
Quality Assurance:
Embrace peace of mind with our commitment to quality. Our products undergo standardized mass production and are subject to stringent third-party inspections before delivery, guaranteeing reliable quality with a low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Impressively versatile, our Industrial Compact Water Tube Steam Generator is perfect for a wide array of industries and applications. It shines in settings such as laundry and ironing facilities, packaging machinery operations, biopharmaceutical production, and food processing. Beyond that, it is an essential tool for steam cleaning, providing hot water supply, concrete curing, sauna experiences, and countless other innovative uses.
Usage:
Experience seamless operation with our Industrial Compact Water Tube Steam Generator. Simply connect it to qualified water and power sources. With factory-preset parameters, the unit automates its functions: the water pump fills to the exact set level and pauses; the burner operates in sync with your specified pressure settings. For extended shutdowns, effortlessly drain any remaining water to ensure pristine cleanliness and maintain optimal performance.
After-Sales Service & Quality Guarantee
Quality Commitment:
At Jiangsu Weifu Special Equipment Co., Ltd., we take pride in our commitment to quality. Our steam generators are manufactured under stringent standards, complete with comprehensive weld inspections and supervision certificates. Rest assured, each unit is guaranteed to be original, authentic, and ready to deliver exceptional performance.
Service Commitment
We stand by our products with a robust service commitment. Enjoy a one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we continue to support you by offering spare parts at the most competitive market prices, ensuring your satisfaction and peace of mind.
Main Products
Company Profile
Nestled in the heart of the thriving Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands proudly on Tieta Road, Guyang Town, Dantu District.At Jiangsu Weifu Special Equipment Co., Ltd., we are passionately dedicated to seamlessly blending boiler marketing resources across mainland China. Through our robust marketing network, we eloquently convey the essence of Weifu's superior oil, gas, and electricity boilers, encompassing their unmatched quality, competitive pricing, and exceptional service. Adhering to the philosophy of being genuine and conducting business with integrity, we craft exquisite products that bring warmth to the world. We firmly believe that in the dynamic Weifu boiler market, customers gain unparalleled value, employees experience growth, shareholders reap benefits, our company flourishes, and the nation gains vital tax contributions.
Our esteemed company boasts a skilled workforce of over 200 dedicated employees, with an impressive team of more than 40 specialized technicians. Spanning over 20,000 square meters, our state-of-the-art factory is equipped with cutting-edge manufacturing and testing facilities. We specialize in the exquisite design and production of a wide array of gas, oil, and electricity boilers, including hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, setting new standards in the industry.
Guided by the visionary business philosophy of creating what the customer needs, we focus on delivering exemplary boiler products. Our diverse offerings include both vertical and horizontal gas or oil steam boilers, normal pressure and pressure hot water boilers, electric heating steam boilers, and thermal oil boiler series, totaling seven series and nearly 300 unique specifications. Embracing clean combustion technology, our horizontal pressure boilers boast advanced designs like corrugated and conical furnaces, threaded smoke pipes, and the efficient wet back three-pass system. Equipped with top-tier imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve exceptional efficiency, energy savings, and eco-friendliness. Further, integrating economizers and condensers, our boilers excel in reducing exhaust temperature and cutting down emissions of dust and harmful gases, embodying energy conservation and environmental stewardship. As a national leader in small and medium-sized oil, gas, and electric boilers, Weifu Boiler's footprint extends across major cities in mainland China, significantly contributing to the nation's environmental protection and energy-saving endeavors.
Certifications
Proudly holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd., the mastermind behind the Industrial Compact Water Tube Steam Generator for Maximum Output, confidently engages the dynamic boiler market where limitless opportunities and formidable challenges coexist. Embracing a steadfast commitment to 'creativity for development, credit for cooperation, quality for market share,' Weifu Boiler is your trusted partner in innovation and excellence. Together, let's unlock the immense value that Weifu Boiler offers, propelling your business to new heights.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}