Product Description
Product Design:Water and Steam System: This innovative generator features a horizontal water-tube structure where softened feedwater is preheated using a state-of-the-art pressurized economizer. Steam is efficiently produced within the membrane furnace and convection sections, while steam-water separation is expertly managed by steam-water baffles located in the upper header. Equipped with multiple headers, this system not only provides steam buffering but also expertly preheats feedwater to greatly mitigate corrosion and scaling, ensuring longevity and reliability.
Combustion and Exhaust System: Our generator's cutting-edge burner is strategically positioned on the membrane furnace side. The high-temperature flue gas is masterfully routed through multi-pass convection and economizer sections, where serpentine gas tubes and laser-welded finned tubes in the economizer utilize counterflow heat exchange to remarkably enhance waste heat recovery, optimizing energy efficiency.
Advantages Comparison
Energy Saving: Experience swift startup and elevated efficiency with our premium burners that minimize fuel consumption, paired with low flue gas temperature to maximize energy savings.
Safety: Designed for peace of mind, our equipment is non-specialized, boasting a low water capacity with multiple protective features that ensure explosion-proof operation.
Installation: Effortless setup awaits with no need for formal approvals, notifications, or inspections, simplifying the installation process.
Operation: No licensed operator required translates to significant labor cost savings, enhancing operational efficiency.
Annual Inspection: Freedom from mandatory inspections allows for user-verified safety checks on only the safety valve and pressure gauge, ensuring peace of mind.
Overall Benefits:Revolutionize with our compact, steel-saving, and transportable design that seamlessly replaces traditional boilers, delivering both economic and social advantages.
Technical Features:Benefit from no annual inspections or licensing requirements, with NOx emissions under 30mg/m³. The pressurized economizer and multi-level safety systems feature counterflow heat exchangers. Achieve steam generation in just 3 minutes with adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with its water volume under 50L, is a game changer-exempt from annual inspections and free from safety risks. Its interdisciplinary design enables steam production in just 3 minutes, boasting over 20% energy savings compared to traditional boilers. Key features include intelligent control systems, rapid steam production, superior thermal efficiency, innovative multi-pass heat exchange, flexible intelligent operation, on-demand energy supply, convenient nearby installation, and anti-scaling properties.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Surpass expectations with no annual inspections, 1-2 minute steam generation, explosion-free design, automated operation, and over 99% thermal efficiency. Enjoy high dryness, compact form, low flue gas temperatures (60-70°C), rapid performance, intelligent control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop cycles, reduced scaling risks, no threat of dry burning, efficient operation under variable loads, lower chemical costs, easier maintenance, extended lifespan, stable feedwater supply, substantial steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is a Class D boiler adhering to stringent standards, certifications, and supervision. It boasts a reasonable water volume, precise water quality requirements, safe pressure levels, a long lifespan, and a stable structure. Despite higher steel consumption, it requires no registration or annual inspection, ensuring hassle-free operation.
Advanced Structure:
Our horizontal multi-pass water-tube boiler with headers achieves remarkable 0.8 MPa steam pressure in just 3 minutes, offering an expansive heating surface and superior efficiency with internally welded fins. An S-shaped economizer employs laser-welded fin technology for outstanding energy savings. Pre-installed piping on this compact unit guarantees effortless installation and relocation, while its fully water-tube design eliminates explosion risks.
Easy Installation:
Experience the simplicity of setting up on-site with our Horizontal Compact Steam Generator. It seamlessly integrates with water, electricity, gas, and chimney connections, allowing for immediate commissioning. This streamlined process effectively reduces installation expenses, offering you a cost-effective solution.
Flexible Configuration:
Our standard burner configurations are designed to meet stringent emission requirements, ensuring compliance with environmental standards. For those with unique needs, we offer customization options upon request to tailor the solution to your specific requirements.
Eco-Friendly and Durable:
Our cutting-edge economizer significantly lowers exhaust temperature while boosting efficiency. The low-NOx pre-mixed burner achieves an impressive combustion rate with minimal emissions, aligning with the latest environmental standards. Its minimal water volume qualifies it as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, thereby reducing labor costs.
Safe and Reliable:
Crafted from premium 20# boiler steel and compliant with Class D standards, this generator features a water volume under 50L, exempting it from approval and inspection. Its automated operation includes programmable ignition, multiple water feedings, and overpressure/flameout protection, making it user-friendly, low-cost, and quiet, while being easy to maintain.
Efficient and Energy-Saving:
Our micro-positive pressure combustion ensures optimal fuel utilization. Achieve rated pressure in just 3 minutes from a cold start, significantly reducing energy consumption during startup, and maximizing your operational efficiency.
Flexible Management:
Engineered for versatility, our steam generator can be deployed in distributed layouts to minimize heat loss across the network. It is perfectly suited for modular replacement of steam boilers, accommodating up to 6T/h, ensuring flexibility in your operations.
Design Advantages:
The innovative built-in large-capacity steam reservoir effectively addresses the challenge of insufficient steam storage during low-load combustion, ensuring uninterrupted steam supply and operational efficiency.
Quality Assurance:
Benefit from our commitment to excellence with standardized mass production and third-party inspection before delivery. Our products promise reliable quality and a low failure rate, giving you peace of mind with every use.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Horizontal Compact Steam Generator is your versatile partner across various industries. It finds extensive application in the realms of laundry and ironing, packaging machinery, and biopharmaceuticals. It also excels in food processing, steam cleaning, and hot water supply. Additionally, it's ideal for concrete curing, enhancing sauna experiences, and so much more.
Usage:
Effortlessly connect your Horizontal Compact Steam Generator by ensuring it is plugged into qualified water and power sources. Adjust the settings to your preference-though our factory presets are optimal for most applications. Upon activation, the water pump diligently fills to the designated level before pausing. The intelligent burner system activates in harmony with your preset pressure, ensuring efficient operation. Should you need a prolonged shutdown, simply drain any remaining water to keep your unit pristine and ready for future use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are crafted with precision and care, adhering to stringent standards. Every unit undergoes comprehensive weld inspections, complete with supervision certificates, to ensure unmatched quality and safety. We proudly guarantee each piece to be original and authentic, providing you with the utmost confidence in your purchase.
Service Commitment
We offer a robust one-year warranty on the boiler body, auxiliaries, and accessories, ensuring peace of mind and reliability. Post-warranty, we continue to support you by offering spare parts at the most competitive market prices, ensuring the long-term value and effectiveness of your investment.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. is prestigiously situated on Tieta Road, Guyang Town, within the bustling Dantu District of Zhenjiang City.The company is unwaveringly dedicated to unifying boiler marketing resources across mainland China. Through an expansive marketing network, Weifu elegantly delivers its distinguished concept, unmatched quality, competitive pricing, and exemplary service for its range of oil, gas, and electricity boilers to discerning customers. Embracing the ethos of 'being genuine and conducting business with integrity,' Weifu aspires to craft exceptional products that bring warmth worldwide. Aligning its market operations with customer-centered values, Weifu ensures customers derive substantial value, employees achieve growth, shareholders realize gains, the company experiences robust development, and the nation receives valuable tax contributions.
Boasting a skilled workforce of over 200 employees, including 40+ specialized technicians, Weifu operates within more than 20,000 square meters of contemporary factory space, equipped with cutting-edge manufacturing and testing apparatus. The company excels in the sophisticated design and production of an array of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Driven by the customer-centric philosophy of 'creating what our customers need,' Weifu's primary focus is on innovative boiler solutions. The company has successfully developed a diverse suite of products: vertical and horizontal gas (oil) steam boilers, normal pressure and pressure hot water boilers, electric heating steam boilers, and thermal oil boiler series, amassing an impressive catalog of 7 series with nearly 300 specifications. All products employ advanced clean combustion technology, with horizontal pressure boiler designs incorporating state-of-the-art features like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. The main boilers are furnished with imported burners from renowned brands like Riello, Aucma, Black & Decker, and Weishaupt, ensuring superior efficiency, energy conservation, and eco-friendliness. Additionally, the boilers are outfitted with pressure or normal pressure economizers and condensers, significantly lowering exhaust temperatures and minimizing dust, nitrogen oxide, and sulfur oxide emissions, establishing Weifu boilers as energy-efficient and environmentally conscious. Recognized as a national leader in small and medium-sized oil, gas, and electric boilers across China, Weifu's clientele spans major urban centers, making substantial contributions to the country's environmental protection and energy-saving initiatives.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In a dynamic boiler market brimming with both opportunities and challenges, Weifu Boiler stands firm on the principles of 'creativity for development, credit for cooperation, and quality for market share.' As we navigate this evolving landscape, we invite you to share in the remarkable value that Weifu Boiler brings to the table.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}