Product Description
Product Design:Water and Steam System: Embrace the pinnacle of efficiency and safety with our horizontal water-tube configuration. The softened feedwater is meticulously pre-heated using a state-of-the-art pressurized economizer, transitioning seamlessly into the steam-producing membrane furnace and convection sections. For impeccable steam-water separation, we've integrated advanced steam-water baffles within the upper header, complemented by multiple headers that buffer steam and preheat feedwater to significantly minimize corrosion and scaling.
Combustion and Exhaust System: Experience cutting-edge thermal dynamics with the burner strategically positioned on the membrane furnace side, directing high-temperature flue gas through expertly designed multi-pass convection and economizer sections. Our serpentine gas tubes and laser-welded finned tubes within the economizer facilitate superior counterflow heat exchange, maximizing waste heat recovery for outstanding energy efficiency.
Advantages Comparison
Energy Saving: Enjoy the benefits of rapid startup and exceptional efficiency, alongside reduced flue gas temperatures. Our premium, high-performance burners ensure substantial fuel savings, making energy conservation a seamless part of your operations.
Safety: Our design prioritizes exceptional safety with non-special equipment status, maintaining low water capacity, and implementing multiple safety protections. The explosion-proof design guarantees peace of mind in every application.
Installation: Simplify your setup with our system, which requires no approval, notification, or inspection, ensuring an effortless and straightforward installation process.
Operation: Optimize your workforce efficiency by eliminating the need for a licensed operator, thereby significantly reducing labor costs.
Annual Inspection: Streamline your operations with no need for mandatory inspections. Only the safety valve and pressure gauge require straightforward user verification, enhancing operational efficiency.
Overall Benefits:Revolutionize your operations with our compact, steel-efficient generator. Designed for easy transportation, it seamlessly replaces traditional boilers while delivering substantial economic and social advantages.
Technical Features:Experience unparalleled operational ease with no annual inspections or licensing requirements. Boasting NOx emissions of <30mg/m³, a sophisticated pressurized economizer, advanced multi-level safety systems, counterflow heat exchange, and rapid 3-minute steam generation, our adaptable burners cater to your diverse needs.
Advantages Over Traditional Boilers
Discover the DSS water tube steam generator, a marvel of engineering with a water volume under 50L, exempting it from annual inspections and mitigating safety concerns. Utilizing interdisciplinary design principles, it delivers steam in just 3 minutes, offering over 20% energy savings compared to traditional boilers. Key features include intelligent control, rapid steam production, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, proximity installation, and anti-scaling capabilities.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system offers a game-changing experience with no annual inspections, 1-2 minute steam generation, and explosion-free technology, all while being unmanned. Enjoy over 99% thermal efficiency, exceptional dryness, a compact design, low flue gas temperatures (60-70°C), rapid smart control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Benefit from reduced thermal loss during start/stop cycles, minimized scaling, and no risk of dry burning. Our system excels under variable loads, lowers chemical costs, simplifies maintenance, extends lifespan, and ensures stable feedwater with a large steam capacity and superior furnace insulation.
Vs. Steam Generators with <30L Water Volume:
Classified as a Class D boiler, the DSS features rigorous standards, certifications, and supervision. It boasts a reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and a stable structure, despite higher steel consumption, with no registration or annual inspection needed, championing customer confidence.
Advanced Structure:
Our innovative horizontal multi-pass water-tube boiler with headers achieves an impressive 0.8 MPa steam pressure in just 3 minutes. It features an expansive heating surface, boosting efficiency with internally welded fins and an S-shaped economizer utilizing laser-welded fin technology for unmatched energy savings. The pre-installed piping on this compact unit ensures hassle-free installation and relocation, while the fully water-tube design eliminates any explosion risks for unparalleled safety.
Easy Installation:
Enjoy immediate commissioning with minimal setup requirements; simply connect water, electricity, gas, and a chimney. This streamlined process dramatically reduces installation costs, amplifying operational benefits.
Flexible Configuration:
Our standard burner configurations are crafted to meet stringent emission requirements effortlessly. For those seeking bespoke solutions, customization options are available to tailor-fit your specific needs.
Eco-Friendly and Durable:
Introducing our cutting-edge economizer that significantly reduces exhaust temperatures while boosting efficiency. Our Low-NOx pre-mixed burner achieves an outstanding combustion rate with minimal emissions, placing it well within environmental compliance. This Class D boiler, engineered with a minimal water volume, eliminates the necessity for a dedicated boiler room or annual inspections, thus slashing labor costs.
Safe and Reliable:
Crafted from premium 20# boiler steel and in compliance with Class D standards, its water volume under 50L exempts it from approval and inspection processes. The unit boasts an intelligent automated system with programmable ignition, versatile water feeding, and robust overpressure and flameout protection-all designed for user-friendly operation, maintenance ease, cost-effectiveness, and silent performance.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technology guarantees complete fuel utilization. Experience rapid cold start-up, achieving rated pressure within a swift 3 minutes, thereby minimizing start-up energy expenditure.
Flexible Management:
Deployable across varied distributed layouts, this system minimizes heat loss throughout the network. Ideal for modular steam boiler replacements with capacities up to 6T/h, it offers unparalleled adaptability.
Design Advantages:
Our integrated large-capacity steam reservoir effectively addresses challenges associated with steam storage shortfalls during low-load combustion, ensuring consistent performance.
Quality Assurance:
Our stringent standardized mass production coupled with third-party inspections prior to delivery guarantees that each unit offers unwavering reliability, excellent quality, and a notably low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Experience unparalleled versatility with our Industrial Explosion-Proof Water Tube Steam Generator, expertly engineered for seamless integration in diverse industries. Its robust design and reliable performance make it an indispensable asset in laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, and saunas, among other applications. Elevate your operational efficiency with a steam generator that meets the stringent demands of modern industry.
Usage:
Effortlessly ensure operational excellence by connecting the generator to certified water and power sources. Parameters are conveniently factory preset for immediate use, allowing you to focus on productivity. Once activated, the intelligent water pump autonomously maintains optimal water levels, while the efficient burner modulates according to desired pressure settings. For extended inactivity, simply drain any residual water to uphold the equipment's pristine condition.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our commitment to quality is unwavering. Each unit is meticulously manufactured and inspected to adhere to rigorous standards, complete with weld inspection and supervision certificates for your peace of mind. We guarantee that our products are original and authentic, ensuring you receive only the finest equipment available.
Service Commitment
Our dedication to your satisfaction extends beyond the point of sale with a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, enjoy continued support with spare parts offered at the most competitive market prices. Trust in our service to keep your operations running smoothly long into the future.
Main Products
Company Profile
Situated in the vibrant heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. sets its roots at the prestigious Tieta Road, Guyang Town, Dantu District.Jiangsu Weifu Special Equipment Co., Ltd. is passionately dedicated to harmonizing boiler marketing resources across the vast expanse of mainland China. Through an extensive and sophisticated marketing network, Weifu continuously delivers its esteemed array of oil, gas, and electricity boilers, enchanting customers with unmatched quality, competitive pricing, and outstanding service. Upholding the noble philosophy of 'being a real person and doing things honestly,' Weifu crafts exquisite products that warm the world. The company treasures a holistic approach where customers gain unparalleled value, employees achieve growth, shareholders enjoy rewards, and the nation benefits from increased tax revenues.
With a dynamic team of over 200 dedicated professionals, including more than 40 proficient technicians, Jiangsu Weifu prides itself on occupying over 20,000 square meters of state-of-the-art facilities. Equipped with cutting-edge manufacturing and testing equipment, the company specializes in the design and production of a diverse range of boilers, including gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Embracing a customer-centric business philosophy of 'what customers need is what we make,' Jiangsu Weifu has meticulously developed an impressive portfolio of boiler products. The company's repertoire includes vertical/horizontal gas (oil) steam boilers, both normal pressure and pressure hot water boilers, along with a comprehensive range of electric heating steam and hot water boilers. With a grand total of 7 remarkable series and nearly 300 distinct specifications, each product leverages advanced clean combustion technology. The ingenious design of the horizontal pressure boiler body incorporates pioneering structures such as a corrugated furnace, conical furnace, threaded smoke pipe, and a wet back three-pass system. Equipped with world-renowned imported burners like Riello, Aucma, Black & Decker, and Weishaupt, Weifu boilers boast high efficiency, energy savings, and environmental sustainability. Additional features include economizers and condensers, either pressure or normal pressure, which optimize exhaust temperatures and reduce emissions, rendering Weifu boilers exceptionally energy-efficient and eco-friendly. As a national leader in small and medium-sized oil (gas, electric) boilers, Weifu proudly serves customers across major cities throughout mainland China, significantly contributing to the nation's environmental protection and energy conservation efforts.
Certifications
Proudly holding a prestigious National Class B Manufacturing Certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands at the forefront of the dynamic boiler market, where innovation meets opportunity and challenge. Embracing a resolute principle of 'creativity for development, credit for cooperation, quality for market share', Weifu Boiler is dedicated to forging rewarding partnerships and delivering exceptional value. Join us in experiencing the unparalleled excellence and shared success that defines Weifu Boiler's remarkable legacy.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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