Product Description
Product Design:Water and Steam System: This state-of-the-art horizontal water-tube structure utilizes softened feedwater, pre-heated by a pressurized economizer. It boasts exceptional steam production through its membrane furnace and convection sections, ensuring optimal steam-water separation via advanced steam-water baffles in the upper header. With multiple headers, it buffers steam while preheating feedwater, significantly reducing corrosion and scaling for enhanced longevity.
Combustion and Exhaust System: Engineered with precision, the burner is strategically placed on the membrane furnace side. This design channels high-temperature flue gas across multi-pass convection and economizer sections. The innovative serpentine gas tubes and laser-welded finned tubes utilize counterflow heat exchange, maximizing waste heat recovery and boosting efficiency.
Advantages Comparison
Energy Saving: Experience the benefits of rapid startup, superior efficiency, and significantly reduced flue gas temperature. With premium burners, this technology ensures outstanding fuel savings, enhancing energy conservation.
Safety: Our non-specialized equipment features low water capacity and is fortified with multiple protections, including explosion-proof technology, guaranteeing unparalleled safety.
Installation: Enjoy a hassle-free setup with no requirement for approval, notification, or inspection, ensuring a straightforward installation process.
Operation: Eliminate the need for a licensed operator, substantially reducing labor costs and simplifying operations.
Annual Inspection: Forget mandatory inspections! Only the safety valve and pressure gauge require user verification for peace of mind.
Overall Benefits:Embrace a compact, steel-saving design that's easily transportable and capable of replacing traditional boilers. Reap both economic and social benefits from this innovative product.
Technical Features:Boasting no annual inspections and no license requirements, this advanced system features NOx emissions <30mg/m³, a pressurized economizer, multi-level safety protocols, counterflow heat exchangers, and quick 3-minute steam generation with adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator, equipped with a water volume <50L, bypasses annual inspections and eliminates safety threats. Leveraging interdisciplinary design principles, it generates steam in just 3 minutes and offers over 20% energy savings compared to conventional boilers. Highlights include smart control, swift steam production, high thermal efficiency, multi-pass heat exchange, alternative intelligent operation, on-demand energy supply, convenient nearby installation, and robust anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Escape the hassle of annual inspections with 1-2 minute steam generation. This explosion-free, unmanned system achieves >99% thermal efficiency, high steam dryness, compact design, and low flue gas temperatures (60-70°C). It guarantees fast, smart control with minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Boasting lower thermal loss during start/stop cycles, reduced scaling, no risk of dry burning, and efficiency at variable loads, this system lowers chemical costs and eases maintenance. It promises a longer lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS, a Class D boiler, adheres to stringent standards and certifications under strict supervision. With a reasonable water volume and clear water quality requirements, it ensures safe pressure, long lifespan, and a stable structure-despite higher steel consumption. Enjoy freedom from registration and annual inspections.
Advanced Structure:
This cutting-edge horizontal multi-pass water-tube boiler reaches 0.8 MPa steam pressure in just 3 minutes. It boasts a generous heating surface, superior efficiency through internally welded fins, and an S-shaped economizer empowered by laser-welded fin technology for energy conservation. The pre-installed piping on its compact unit ensures effortless installation and relocation, while its fully water-tube design eliminates explosion risks.
Easy Installation:
On-site setup requires only connections to water, electricity, gas, and a chimney for immediate commissioning, significantly reducing installation expenses.
Flexible Configuration:
Our standard burner configurations are designed to seamlessly meet all emission requirements. Should you have specific needs, we offer tailored customization options to perfectly align with your unique goals.
Eco-Friendly and Durable:
Experience unparalleled performance with our new economizer, expertly crafted to significantly lower exhaust temperatures while boosting efficiency. The advanced Low-NOx pre-mixed burner guarantees a high combustion rate with minimal emissions, fully compliant with the strictest environmental standards. Its compact water volume qualifies it as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, ultimately slashing your labor costs.
Safe and Reliable:
Constructed from superior 20# boiler steel, our steam generator adheres to Class D standards, ensuring unmatched reliability. With a water volume under 50L, it is exempt from approval and inspection. Enjoy the convenience of automated operation with programmable ignition, multi-tier water feeding, and robust overpressure/flameout protection. It's easy to maintain, cost-effective, and operates quietly, offering peace of mind.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technique ensures full fuel efficiency, maximizing every drop of fuel. Experience a cold start that reaches rated pressure in just 3 minutes, massively reducing start-up energy consumption and enhancing operational efficiency.
Flexible Management:
Our innovative design allows for deployment in distributed layouts, significantly curbing heat loss across the network. Perfectly suited for modular replacement of steam boilers with capacities up to 6T/h, streamlining your operations with ease.
Design Advantages:
The built-in, large-capacity steam reservoir is ingeniously designed to tackle the challenge of insufficient steam storage during low-load combustion, ensuring consistent performance at all times.
Quality Assurance:
Our commitment to excellence is reflected in our standardized mass production and thorough third-party inspection processes before delivery. This guarantees exceptional quality and a remarkably low failure rate, providing you with reliability you can trust.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
The Horizontal Energy Saving Steam Generator with Quick Start Technology is expertly engineered to seamlessly integrate into a diverse array of industries, making it an invaluable asset in areas such as laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, saunas, and more. This versatile machine is tailored to meet the dynamic needs of modern industries, ensuring efficiency and reliability across its wide range of applications.
Usage:
To ensure optimal performance of the Horizontal Energy Saving Steam Generator, simply connect it to qualified water and power sources. With factory preset parameters, operation is straightforward: once powered on, the intelligent water pump automatically fills the system to the desired level and halts. The advanced burner then efficiently cycles on and off, adhering to the set pressure specifications. For extended shutdown periods, draining the system is advised to maintain pristine cleanliness, safeguarding the machine's longevity and effectiveness.
After-Sales Service & Quality Guarantee
Quality Commitment:
Jiangsu Weifu Special Equipment Co., Ltd. stands firmly behind our Horizontal Energy Saving Steam Generator, ensuring each unit adheres to stringent production standards. Every piece is meticulously manufactured and undergoes rigorous acceptance protocols, including comprehensive weld inspections and supervision certificates. Our commitment is to deliver products that are unequivocally original and authentic, embodying our promise of unparalleled quality.
Service Commitment
Our dedication to customer satisfaction extends beyond the sale with a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories of the Horizontal Energy Saving Steam Generator. Post-warranty, we continue to support you with spare parts offered at the most competitive market prices, ensuring that your operations remain uninterrupted and cost-effective.
Main Products
Company Profile
Nestled in the thriving Tieta Road of Guyang Town, within Zhenjiang City's vibrant Dantu District, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of excellence.Jiangsu Weifu Special Equipment Co., Ltd. is a trailblazer in harnessing boiler marketing resources across mainland China. Through an expansive and proficient marketing network, we deliver Weifu's unparalleled concepts, quality, competitive pricing, and exceptional service for our oil, gas, and electricity boilers directly to our esteemed clientele. With a core philosophy of integrity and transparency, Weifu is committed to crafting superior products that bring warmth to the world. Our operational ethos ensures that customers derive value, employees experience growth, shareholders enjoy returns, the company achieves development, and the nation benefits from increased tax revenues.
Employing a talented team of over 200 dedicated individuals, including more than 40 seasoned professional technicians, Jiangsu Weifu boasts a state-of-the-art manufacturing facility sprawling over 20,000 square meters. Our advanced design and production capabilities focus on gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, all of which set benchmarks in the industry.
Guided by the philosophy 'what customers need is what we make,' Jiangsu Weifu specializes in a diverse array of boiler products. Our impressive portfolio includes vertical and horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam boilers, thermal oil boiler series, among others-spanning 7 comprehensive series with nearly 300 unique specifications. Every product integrates cutting-edge clean combustion technology. The boilers are meticulously crafted with advanced designs such as corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. We equip our boilers with premium imported burners from globally renowned brands like Riello, Aucma, Black & Decker, and Weishaupt, delivering unmatched efficiency, energy conservation, and environmental protection. Further enhancing our boilers' eco-friendliness are high-performance pressure or normal pressure economizers and condensers, optimizing exhaust temperatures and minimizing emissions of dust, nitrogen oxides, and sulfur oxides. With a steadfast commitment to environmental stewardship and energy efficiency, Weifu Boiler is a premier national supplier of small and medium-sized oil (gas, electric) boilers, making significant contributions to the greener future of cities across mainland China.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. proudly holds a prestigious national Class B manufacturing certificate, underscoring our commitment to excellence and innovation. With the dynamic landscape of the boiler market presenting both opportunities and challenges, Weifu Boiler remains steadfast in our guiding principles: 'creativity for development, credit for cooperation, quality for market share.' We are dedicated to sharing the exceptional value and reliability of Weifu Boiler with our esteemed partners and clients.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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