Product Description
Product Design:Water and Steam System: Our sophisticated horizontal water-tube architecture ensures precision and efficiency. Immerse your operations in the brilliance of pre-heated, softened feedwater thanks to our advanced pressurized economizer. Experience the innovative membrane furnace and convection sections, designed for seamless steam production. With proprietary steam-water baffles in the upper header, achieve unmatched steam-water separation. Multiple headers provide robust steam buffering and pre-heat feedwater, effectively minimizing both corrosion and scaling, setting a new standard in steam system excellence.
Combustion and Exhaust System: Experience excellence with our strategically placed burner on the membrane furnace side, ensuring optimal performance. High-temperature flue gas embarks on a transformative journey through multi-pass convection and economizer sections. The serpentine gas tubes, alongside precision laser-welded finned tubes in the economizer, masterfully utilize counterflow heat exchange, dramatically enhancing waste heat recovery for superior efficiency. Redefine what's possible in combustion and exhaust systems with our cutting-edge design.
Advantages Comparison
Energy Saving: Unlock lightning-fast startup and exceptional efficiency with our state-of-the-art system. Designed with low flue gas temperature and premium burners, it optimizes fuel consumption, delivering remarkable energy savings. Discover a new era of energy efficiency that sets you apart from the competition.
Safety: Our innovative design redefines safety standards. Classified as non-special equipment, it features low water capacity and a range of protective measures, ensuring explosion-proof operation and top-tier safety. Trust in a system built with your security in mind.
Installation: Simplify your setup with hassle-free installation. No approvals, notifications, or inspections required-our simple process ensures you can get started with ease and confidence. Embrace seamless operations from start to finish.
Operation: Maximize efficiency and reduce costs with our operator-free system. Enjoy seamless operation without the need for a licensed operator, allowing you to focus on what truly matters. Revolutionize your operations today.
Annual Inspection: Say goodbye to mandatory inspections with our innovative system. Only the safety valve and pressure gauge require user verification, providing you with peace of mind and minimal oversight, all while maintaining peak performance.
Overall Benefits:Unleash unprecedented efficiency with our compact, steel-saving design that ensures effortless transportability. As the perfect replacement for traditional boilers, our solution offers remarkable economic and social benefits. Experience the future of energy solutions today.
Technical Features:Transform your operations with revolutionary features: No annual inspection, no license required, NOx levels under 30mg/m³, a pressurized economizer, multi-level safety measures, counterflow heat exchange, rapid 3-minute steam production, and adaptable burners. Embrace the future of steam production with our cutting-edge technology.
Advantages Over Traditional Boilers
Our DSS water tube steam generator revolutionizes your energy solutions. With a water volume under 50L, it is exempt from annual inspections, eliminating safety risks. By integrating interdisciplinary design principles, it generates steam in just 3 minutes and achieves over 20% energy savings compared to traditional boilers. Key advantages include intelligent control, rapid steam generation, outstanding thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, proximity installation, and anti-scaling features. Redefine efficiency and reliability with our advanced technology.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system sets a new benchmark with unmatched benefits: no annual inspections, rapid 1-2 minute steam generation, explosion-free and unmanned operation, over 99% thermal efficiency, high dryness, compact design, low flue gas temperatures (60-70°C), fast performance, smart control, and minimal maintenance. Elevate your operations with our cutting-edge solution.
Vs. LSS Once-Through Steam Generator:
Experience unparalleled benefits with reduced thermal loss during start/stop, minimized scaling risks, and no dry burning. Achieve superior efficiency at variable loads, reduced chemical costs, easier maintenance, extended lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation. Discover why our system surpasses the competition.
Vs. Steam Generators with <30L Water Volume:
Our DSS Class D boiler stands out with rigorous standards, certifications, and supervision requirements. It delivers optimal performance with reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and a stable structure, all while eliminating the need for registration or annual inspections. Trust in a system that redefines excellence.
Advanced Structure:
Discover a remarkable innovation with our horizontal multi-pass water-tube boiler system, expertly engineered to achieve powerful 0.8 MPa steam pressure in a swift 3 minutes. Boasting an expansive heating surface enhanced by skillfully internally welded fins, this high-efficiency system integrates an S-shaped economizer employing revolutionary laser-welded fin technology, setting new standards in energy savings. Its compact, elegantly designed unit comes with pre-installed piping, simplifying installation and relocation processes. With a fully water-tube design, it ensures unrivaled safety by completely eliminating explosion risks.
Effortless Installation:
Our system redefines simplicity in setup, demanding only essential connections to water, electricity, gas, and a chimney for instantaneous commissioning. This streamlined process not only facilitates a quick start but also dramatically slashes installation expenses.
Adaptable Configuration:
Our burner configurations are exquisitely tailored to surpass rigorous emission standards, providing unmatched flexibility. Upon request, customization options are available to perfectly align with your specific requirements.
Sustainable and Long-Lasting:
Our pioneering economizer dramatically reduces exhaust temperatures while amplifying system efficiency. Equipped with a state-of-the-art Low-NOx pre-mixed burner, it guarantees outstanding combustion efficiency with minimized emissions, proudly adhering to environmental norms. As a Class D boiler with minimal water volume, it obviates the need for a dedicated boiler room or annual inspections, significantly curbing labor expenses.
Secure and Trustworthy:
Constructed from durable 20# boiler steel and aligning with Class D specifications, this design features a water volume under 50L, thereby exempting it from approval and inspections. With automated operations featuring programmable ignition, multiple water feed options, and robust overpressure/flameout protection, it ensures seamless usability, low maintenance, and operational costs, alongside minimal noise.
Optimal and Eco-Conscious:
Embrace the superior benefits of micro-positive pressure combustion, assuring full fuel efficiency and rapid attainment of rated pressure in just 3 minutes from a cold start. This significantly curtails start-up energy requirements, optimizing both efficiency and cost-effectiveness.
Flexible Operations:
Ingeniously architected for distributed layouts, this system minimizes thermal loss within the network and is impeccably tailored for modular steam boiler replacements, accommodating capacities up to 6T/h.
Distinctive Design Benefits:
This sophisticated design, featuring a built-in large-capacity steam reservoir, adeptly resolves challenges associated with insufficient steam storage during low-load combustion cycles.
Uncompromising Quality Assurance:
Our commitment to quality is unwavering, with standardized mass production complemented by rigorous third-party inspections prior to dispatch, ensuring unparalleled reliability and a remarkably low failure rate-delivering quality you can trust with absolute confidence.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our High-Efficiency Gas Boiler stands as the powerhouse of modern industries, redefining operational excellence across a vast array of sectors. It is your go-to solution for enhancing performance in laundry & ironing facilities, packaging machinery operations, biopharmaceutical manufacturing, and food processing plants. Revolutionize your business with its utility in steam cleaning services, hot water supply, concrete curing, and luxurious saunas. Its versatility ensures it meets the demanding needs of diverse applications, making it an indispensable asset in any industry.
Usage:
Effortlessly integrate our advanced boiler with qualified water and power supplies to unleash its robust functionality. With factory-preset parameters for your convenience, simply power it on. The automatic water pump efficiently fills to the precise level needed, halting exactly when necessary. The intelligent burner system harmonizes seamlessly with set pressure levels, ensuring peak performance at all times. For extended periods of inactivity, we recommend draining any residual water to maintain pristine conditions and elevate longevity.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are meticulously crafted and rigorously validated in strict adherence to all pertinent standards. Each unit undergoes thorough weld inspections and is accompanied by supervision certificates, ensuring authenticity and the highest degree of quality assurance. Trust in our commitment to deliver only original, high-quality equipment.
Service Commitment
Warranty: Relish in the assurance of our comprehensive one-year warranty that encompasses the boiler body, auxiliaries, and accessories. Beyond the warranty period, continue enjoying uninterrupted service with access to spare parts at the most competitive market prices. Experience peace of mind knowing that our commitment to your satisfaction and operational continuity is unwavering.
Main Products
Company Profile
Strategically positioned on Tieta Road in Guyang Town, Dantu District, within the vibrant cityscape of Zhenjiang, Jiangsu Weifu Special Equipment Co., Ltd. stands as a luminous beacon of ingenuity and prowess, redefining the paradigms of innovation and excellence in the boiler industry.Jiangsu Weifu Special Equipment Co., Ltd. is passionately engaged in leveraging the extensive and dynamic marketing assets of the boiler sector across mainland China. Through a vast, robust marketing network, we channel the essence of Weifu's outstanding oil, gas, and electricity boilers, encapsulating our steadfast dedication to unrivaled quality, competitive pricing, and exceptional service. With our core philosophy anchored in 'being a real person and doing things honestly,' we strive to craft premium products that bestow warmth upon the world. Our operational ethos guarantees that as we forge ahead in the market, our customers gain immense value, our employees advance in their careers, our shareholders reap generous dividends, our company achieves remarkable growth, and the nation benefits through substantial tax contributions.
Boasting an energetic team of over 200 dedicated professionals, including more than 40 specialized technicians, our company takes immense pride in its cutting-edge facilities. Encompassing over 20,000 square meters, our modern factory is outfitted with state-of-the-art manufacturing and testing machinery, allowing us to specialize in the meticulous design and production of a broad array of gas, oil, and electric hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, all tailored to satisfy diverse industrial needs.
Our business philosophy, 'what customers need is what we make,' fuels our relentless quest for excellence in boiler production. We have pioneered a diverse range of products: from vertical and horizontal gas (oil) steam boilers to both normal pressure and pressure hot water boilers, including electric heating steam and hot water boilers. Our product portfolio features 7 comprehensive series with nearly 300 specifications, each employing cutting-edge clean combustion technology. Our horizontal pressure boiler designs incorporate advanced innovations such as corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. Equipped with top-tier imported burners like Riello, Aucma, Black & Decker, and Weishaupt, our boilers offer exceptional efficiency, energy conservation, and environmental sustainability. Every boiler is equipped with economizers and condensers to optimize exhaust temperature reduction, significantly minimizing emissions of dust, nitrogen oxides, and sulfur oxides, thus enhancing both energy efficiency and environmental harmony. As a distinguished national supplier, Weifu Boiler proudly serves small to medium enterprises across China's major urban centers, making substantial contributions to the nation's environmental protection and energy conservation objectives.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. proudly holds a prestigious national Class B manufacturing certificate, a testament to our unwavering commitment to quality and excellence. In a dynamic and ever-evolving boiler market, rich with both opportunities and challenges, Weifu Boiler remains steadfast and resilient, adhering strictly to our guiding principles: 'creativity for development, credit for cooperation, and quality for market share'. Our dedication is not just a promise but a culture deeply ingrained in our ethos. Weifu Boiler is passionately committed to sharing its exceptional value and relentless pursuit of perfection with each and every client, ensuring unparalleled satisfaction and success in all their energy needs.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}