Product Description
Product Design:Water and Steam System: Experience the pinnacle of efficiency with our horizontal water-tube design. Sophisticated softened feedwater technology ensures optimal pre-heating through our state-of-the-art pressurized economizer. This ingenious system generates superior steam within the membrane furnace and convection sections. Achieve seamless steam-water separation thanks to advanced baffle technology in the upper header. Our innovative multi-header system not only offers steam buffering but also pre-heats feedwater, effectively minimizing corrosion and scaling for prolonged durability.
Combustion and Exhaust System: Discover efficiency redefined with a strategically positioned burner on the membrane furnace side, which channels high-temperature flue gas through expertly engineered multi-pass convection and economizer sections. The integration of serpentine gas tubes with precision laser-welded finned tubes within the economizer enhances counterflow heat exchange, significantly optimizing waste heat recovery for unparalleled energy efficiency.
Advantages Comparison
Energy Saving: Our cutting-edge design ensures lightning-fast startup, exceptional efficiency, and reduced flue gas temperatures. Equipped with premium quality burners, it significantly lowers fuel consumption, making it an indispensable asset for energy-conscious operations.
Safety: Engineered for peace of mind, our system is categorized as non-special equipment with low water capacity and multiple layers of protection, including explosion-proof features, ensuring unparalleled safety.
Installation: Simplify your setup with our hassle-free installation process. No approvals, notifications, or inspections are needed, making it effortlessly simple to establish.
Operation: Operations are streamlined with no requirement for a licensed operator, leading to substantial labor cost reductions and enhanced operational efficiency.
Annual Inspection: Say goodbye to mandatory inspections. Only the safety valve and pressure gauge require user verification, saving you time and resources.
Overall Benefits:Our compact, steel-saving design is transportable and serves as a modern replacement for traditional boilers. It promises both economic and social advantages, reflecting an intelligent investment into your future.
Technical Features:Eliminate annual inspections and licensing requirements with our innovative design. Features include NOx emissions of less than 30mg/m³, a pressurized economizer, multi-level safety protocols, efficient counterflow heat exchanges, rapid 3-minute steam production, and adaptable burners tailored to diverse needs.
Advantages Over Traditional Boilers
Discover the future of steam generation with the DSS water tube steam generator. With a water volume of less than 50L, it is exempt from annual inspections, effectively eradicating safety risks. Employing interdisciplinary design principles, it generates steam in a mere 3 minutes, achieving over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, swift steam generation, superior thermal efficiency, multi-pass heat exchange, adaptive intelligent operation, on-demand energy supply, proximate installation, and innovative anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy freedom from annual inspections and experience rapid steam generation in just 1-2 minutes. Our explosion-free, unmanned design boasts over 99% thermal efficiency, high dryness, and a compact structure with low flue gas temperatures (60-70°C). Benefit from fast, smart control and minimal maintenance, making it a revolutionary alternative.
Vs. LSS Once-Through Steam Generator:
Our model reduces thermal loss during start/stop cycles, minimizes scaling, and prevents dry burning, ensuring efficiency even at variable loads. It boasts lower chemical costs, easier maintenance, a longer lifespan, stable feedwater management, large steam capacity, and superior furnace insulation, setting a new standard in steam generation.
Vs. Steam Generators with <30L Water Volume:
Classified as a Class D boiler, our DSS model adheres to stringent standards, certifications, and supervision. With a reasonable water volume and clear water quality requirements, it ensures safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, offering peace of mind.
Advanced Structure:
Our horizontal multi-pass water-tube boiler achieves an impressive 0.8 MPa steam pressure in just 3 minutes. Featuring a generous heating surface and high efficiency through internally welded fins, its S-shaped economizer with cutting-edge laser-welded fin technology achieves remarkable energy savings. Pre-installed piping on this compact unit ensures effortless installation and relocation, while the fully water-tube design eliminates any explosion risks, reinforcing safety.
Easy Installation:
Experience immediate commissioning with on-site setup that requires only water, electricity, gas, and chimney connections. This straightforward process significantly reduces installation costs, making it a cost-effective choice.
Flexible Configuration:
Our standard burner configurations are meticulously designed to not only meet but exceed emission requirements. Should you desire a bespoke solution, customization options are readily available to cater to your specific needs.
Eco-Friendly and Durable:
With our state-of-the-art economizer, we significantly lower exhaust temperatures while boosting efficiency. The advanced Low-NOx pre-mixed burner achieves a superior combustion rate with minimal emissions, making it compliant with rigorous environmental standards. Its compact water volume classifies it as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspection, thereby slashing labor costs effectively.
Safe and Reliable:
Constructed from premium 20# boiler steel, this unit adheres strictly to Class D standards. With a water volume under 50L, it is exempt from traditional approval and inspection processes. Its automated operations include a sophisticated programmable ignition system, multiple water feeding options, and robust overpressure and flameout protection, ensuring ease of use, maintenance, and cost-effectiveness while operating quietly.
Efficient and Energy-Saving:
Experience the pinnacle of energy efficiency with our micro-positive pressure combustion system, guaranteeing complete fuel combustion. Remarkably, it achieves rated pressure within a swift 3 minutes from a cold start, thus markedly reducing start-up energy consumption.
Flexible Management:
Our modular steam generator can be effortlessly deployed in distributed layouts, significantly minimizing heat loss across the network. It is perfectly suited for modular replacement of steam boilers with capacities up to 6T/h, delivering unparalleled flexibility in management.
Design Advantages:
Incorporating a built-in, large-capacity steam reservoir, our design elegantly resolves issues of insufficient steam storage during periods of low-load combustion, ensuring smooth and continuous operation.
Quality Assurance:
Our commitment to excellence is reflected in our standardized mass production methods, complemented by rigorous third-party inspections before delivery. This ensures our products maintain reliable quality with an impressively low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Modular Oil Gas Steam Generator is a versatile powerhouse, offering seamless integration across diverse industries. It is widely employed in laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, saunas, and a myriad of other applications. Its adaptability ensures it meets the demands of various sectors, providing efficient energy solutions.
Usage:
To begin using your Modular Oil Gas Steam Generator, connect it to qualified water and power sources. The parameters are conveniently factory preset, ensuring easy setup. Once powered on, the system's intelligent design takes over: the water pump will automatically fill to the desired level before halting, while the burner dynamically adjusts based on set pressure. For prolonged shutdown periods, simply drain any remaining water to uphold the generator's pristine condition and ensure peak performance upon its next use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each unit of our Modular Oil Gas Steam Generator is meticulously manufactured and rigorously accepted according to relevant industry standards. With thorough weld inspections and official supervision certificates, we guarantee that every product is genuinely original and absolutely authentic, providing you with peace of mind and assurance of quality.
Service Commitment
Our commitment to service excellence extends well beyond your purchase. Enjoy a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we ensure you continue to benefit from support, offering spare parts at the most competitive market prices, allowing you to maintain efficiency and reliability in your operations.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. proudly stands in the heart of Zhenjiang City, precisely at Tieta Road, Guyang Town, Dantu District.Jiangsu Weifu Special Equipment Co., Ltd. is dedicated to unifying boiler marketing resources across mainland China. Through a robust marketing network, we deliver Weifu's esteemed values of quality, price, service, and innovation in oil, gas, and electricity boilers to our valued customers. Embracing the philosophy of 'being a real person and doing things honestly', we craft exceptional products that warm the world. Our mission ensures that customers gain extraordinary value, employees experience personal growth, shareholders enjoy rewarding benefits, our company achieves strategic development, and the nation receives substantial tax revenues.
Employing a team of over 200 skilled professionals, with an impressive cadre of more than 40 expert technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts a state-of-the-art facility sprawling over 20,000 square meters. Our sophisticated plant is equipped with cutting-edge manufacturing and testing apparatus. We are specialists in designing and manufacturing a comprehensive range of gas, oil, and electricity-based hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Driven by the principle that 'what customers need is what we make', Weifu's focus remains on superior boiler products. We have innovated seven robust series with nearly 300 specifications, including vertical and horizontal gas (oil) steam boilers, pressure and normal pressure hot water boilers, and advanced electric heating steam and hot water boilers. All our products incorporate state-of-the-art clean combustion technology. Our horizontal pressure boilers feature sophisticated designs like corrugated and conical furnaces, threaded smoke pipes, and the wet back three-pass, paired with world-renowned burners from Riello, Aucma, Black & Decker, and Weishaupt. These innovations ensure our boilers deliver top-tier efficiency, significant energy savings, and outstanding environmental protection. Equipped with high-performance economizers and condensers, our boilers minimize exhaust temperatures and drastically cut dust, nitrogen oxides, and sulfur oxides emissions, reinforcing our commitment to energy conservation and eco-friendliness. As a respected national supplier, Weifu Boiler serves clients across China's major cities, playing a pivotal role in promoting sustainability and energy conservation throughout the region.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. holds the distinguished national Class B manufacturing certificate, a testament to our commitment to excellence and adherence to the highest standards. In the dynamic and ever-evolving boiler market, where both opportunities and challenges abound, Weifu Boiler stands resolute with its guiding principles: innovation as a catalyst for advancement, trust as the foundation for collaboration, and superior quality as the gateway to market leadership. We extend an invitation to partner with us and experience the shared value and success that comes with Weifu Boiler's unwavering dedication to progress and integrity.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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