Product Description
Product Design:Water and Steam System: The system boasts a sophisticated horizontal water-tube structure. It begins with the pre-heating of softened feedwater via the innovative pressurized economizer. As the process progresses, steam is generated in both the membrane furnace and convection sections, ensuring a seamless flow. The steam-water separation is expertly managed with steam-water baffles located in the upper header, while multiple headers skillfully buffer steam and preheat the feedwater, significantly reducing risks of corrosion and scaling.
Combustion and Exhaust System: With the burner strategically positioned on the membrane furnace side, the system utilizes high-temperature flue gas that traverses through multi-pass convection and economizer sections. The incorporation of serpentine gas tubes along with cutting-edge laser-welded finned tubes in the economizer optimizes counterflow heat exchange, significantly enhancing waste heat recovery.
Advantages Comparison
Energy Saving: Experience rapid startup times complemented by high operational efficiency and low flue gas temperatures. Our premium burners are designed for optimal fuel savings, ensuring that your energy consumption is minimized.
Safety: Designed as non-special equipment with low water capacity, our product integrates multiple protection features, ensuring explosion-proof operation and unmatched safety.
Installation: Streamlined and hassle-free, our setup process requires no approval, notification, or inspection, allowing for a seamless and straightforward installation experience.
Operation: No requirement for a licensed operator translates to reduced labor costs, making operations more economical and efficient.
Annual Inspection: Exempt from mandatory inspections, only essential components like the safety valve and pressure gauge require user verification, ensuring peace of mind and convenience.
Overall Benefits:Compact, lightweight, and transportable, our innovative boiler design saves on steel usage and seamlessly replaces traditional counterparts, driving both economic and social advantages.
Technical Features:Elimination of annual inspections, no licensing requirements, NOx emissions below 30mg/m³, pressurized economizer, multi-level safety systems, counterflow heat exchange, 3-minute steam generation, and adaptable burners make our product a technological marvel.
Advantages Over Traditional Boilers
Our revolutionary DSS water tube steam generator, with a water volume under 50L, qualifies for exemption from annual inspections, thus eliminating associated safety risks. Applying interdisciplinary design principles, it produces steam in a remarkable 3 minutes and boasts over 20% energy savings relative to traditional boilers. Key advantages include intelligent control systems, rapid steam generation, superior thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply capabilities, proximity-based installation, and effective anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Offers freedom from annual inspections, establishes steam generation in just 1-2 minutes, explosion-free, unmanned operation, greater than 99% thermal efficiency, exceptional dryness, compact design, low flue gas temperatures (60-70°C), fast and intelligent control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
With reduced thermal losses in start/stop phases, diminished scaling, no risk of dry burning, optimized performance at variable loads, reduced chemical expenses, easier maintenance, extended lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation, our product stands out.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, our DSS model meets stringent standards, certifications, and supervisory requirements. It boasts a logical water volume, clear water quality mandates, safe pressure levels, long lifespan, and robust structure despite increased steel consumption, all without the need for registration or annual inspection.
Advanced Structure:
Featuring a horizontal multi-pass water-tube boiler with headers, the system attains a remarkable steam pressure of 0.8 MPa within 3 minutes. Its expansive heating surface, high efficiency from internally welded fins, and energy-saving S-shaped economizer with laser-welded fin technology ensure peak performance. The product is pre-installed with piping on its compact unit for easy installation or relocation, and its fully water-tube design eliminates risks of explosion.
Easy Installation:
Our on-site setup requires only straightforward connections to water, electricity, gas, and chimney for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations are expertly designed to meet stringent emission requirements, with the flexibility of customization available to cater to your specific operational needs.
Eco-Friendly and Durable:
Our innovative economizer significantly reduces exhaust temperatures while boosting overall efficiency, ensuring that our Low-NOx pre-mixed burner achieves a superior combustion rate with minimal emissions, fully aligning with environmental standards. Its minimal water volume categorizes it as a Class D boiler, which eliminates the need for a dedicated boiler room or annual inspections, thereby streamlining operational processes and curtailing labor expenses.
Safe and Reliable:
Constructed from top-grade 20# boiler steel in compliance with Class D standards, our boiler boasts a water volume of less than 50L, making it exempt from approval and inspection. It features cutting-edge automated operation capabilities, including programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. This ensures ease of use, straightforward maintenance, cost-effectiveness, and whisper-quiet operation.
Efficient and Energy-Saving:
Through micro-positive pressure combustion, our system guarantees complete fuel combustion. Experience the efficiency of a cold start reaching rated pressure in just 3 minutes, drastically reducing energy consumption during start-up.
Flexible Management:
Perfect for distributed layout deployments, our system significantly reduces heat loss across the network. It's ideally suited for modular replacements in steam boilers up to 6T/h, providing unparalleled flexibility and efficiency.
Design Advantages:
Featuring a built-in large-capacity steam reservoir, our design expertly addresses the challenge of insufficient steam storage during periods of low-load combustion, ensuring consistent performance.
Quality Assurance:
With our commitment to excellence, we ensure standardized mass production complemented by thorough third-party inspections prior to delivery, guaranteeing reliable quality and maintaining a low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Discover the unparalleled versatility of our Versatile Steam Boiler, expertly engineered to meet diverse industrial needs. Its applications span across a wide range of sectors, proving indispensable in laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, saunas, and so much more.
Usage:
Enjoy seamless operation with our user-friendly steam boiler. Simply connect to qualified water and power sources, and you're ready to go. Parameters are factory preset to ensure optimal performance. Once activated, the water pump efficiently maintains the desired water level, while the burner operates in harmony with your pressure settings. For extended shutdowns, draining residual water is recommended to retain the boiler's pristine condition.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our steam boilers are meticulously manufactured and rigorously tested to adhere to all relevant standards, complete with weld inspection and supervision certificates. We stand by their originality and authenticity.
Service Commitment
Our promise of excellence extends beyond purchase with a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we ensure you receive spare parts at the most competitive market prices, prioritizing your satisfaction and peace of mind.
Main Products
Company Profile
Nestled at the vibrant Tieta Road in Guyang Town, Dantu District, Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of industrial excellence and innovation.Jiangsu Weifu Special Equipment Co., Ltd. is devoted to harmonizing boiler marketing resources across mainland China. Through our expansive marketing network, we deliver the esteemed essence of Weifu boilers-be it oil, gas, or electricity-to our valued customers. Our ethos, encapsulated in the phrase 'being a real person and doing things honestly', drives us to craft exceptional products that warm the world. We advocate for a symbiotic relationship in market operations, ensuring that customers gain value, employees see improvement, shareholders enjoy benefits, the company experiences robust development, and the nation reaps tax revenue.
Staffed with over 200 dedicated professionals, including more than 40 skilled technicians, our company boasts over 20,000 square meters of state-of-the-art factory space, complete with cutting-edge manufacturing and testing equipment. We specialize in the design and production of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, each tailored to meet stringent industry standards.
Guided by the principle 'what customers need is what we make', Weifu takes immense pride in our diverse product range. Our portfolio includes vertical/horizontal gas and oil steam boilers, gas/oil hot water boilers at normal and pressure levels, electric heating steam boilers, and more-a total of 7 comprehensive series comprising nearly 300 specifications. Every product is engineered with clean combustion technology. The advanced horizontal pressure boiler design features innovative structures like corrugated and conical furnaces, threaded smoke pipes, and a wet back three-pass system. Equipped with renowned imported burners such as Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve remarkable efficiency, energy conservation, and environmental sustainability. Additionally, they are fitted with pressure or normal pressure economizers and condensers to lower exhaust temperatures and reduce pollutants like dust, nitrogen oxides, and sulfur oxides in the flue gas, enhancing energy savings and eco-friendliness. Weifu Boiler proudly serves as a premier national supplier of small to medium-sized oil, gas, and electric boilers, with a clientele spanning the major cities of mainland China, significantly contributing to environmental protection and energy savings across the region.
Certifications
The company proudly holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges go hand in hand, Weifu Boiler stands resilient. Our guiding principles are crystal clear: 'Creativity fuels our development, credibility strengthens our partnerships, and unparalleled quality secures our market share.' We invite you to join us in experiencing the exceptional value that Weifu Boiler consistently delivers.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}