Product Description
Product Design:Water and Steam System: Featuring a state-of-the-art horizontal water-tube structure, the 2025 Water Tube Steam Boiler ensures optimal performance. The system utilizes pre-heated, softened feedwater directed through a pressurized economizer. Steam generation occurs in both the membrane furnace and convection sections, with seamless steam-water separation achieved via advanced baffles in the upper header. With multiple headers designed for enhanced steam buffering, this system effectively preheats feedwater, significantly mitigating corrosion and scaling risks.
Combustion and Exhaust System: The innovative design places the burner on the membrane furnace side, enabling superior combustion. High-temperature flue gases are expertly managed through multi-pass convection and economizer sections. The economizer's serpentine gas tubes and laser-welded finned tubes utilize cutting-edge counterflow heat exchange technology to maximize waste heat recovery, ensuring unmatched efficiency and reduced emissions.
Advantages Comparison
Energy Saving: Experience rapid startup, exceptional efficiency, and low flue gas temperatures. Equipped with premium burners, the system significantly conserves fuel, setting new standards in energy-saving technology.
Safety: Designed as non-special equipment, this system boasts a low water capacity and comprehensive protection features, ensuring superior explosion-proof safety and peace of mind.
Installation: Benefit from a hassle-free installation process with no need for approvals, notifications, or inspections, simplifying your setup and expediting deployment.
Operation: Streamline your operations with this user-friendly system that eliminates the need for a licensed operator, resulting in reduced labor costs and enhanced operational ease.
Annual Inspection: Enjoy the advantage of no mandatory annual inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance and compliance.
Overall Benefits:Compact and efficient, this steel-saving marvel is easily transportable and a superior replacement for traditional boilers, promising both economic and social benefits.
Technical Features:Equipped with no annual inspection requirements, no licensing needs, and low NOx emissions (<30mg/m³). Features include a pressurized economizer, multi-level safety protocols, counterflow heat exchangers, rapid 3-minute steam generation, and adaptable burners for versatile applications.
Advantages Over Traditional Boilers
The DSS water tube steam generator revolutionizes efficiency with a compact design featuring a water volume under 50L, exempting it from annual inspections and enhancing safety. Its interdisciplinary design delivers steam in just 3 minutes with over 20% energy savings compared to traditional models. Enjoy intelligent control, rapid steam production, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, proximity installation, and anti-scaling innovations.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
This model eliminates the need for annual inspections, offers swift 1-2 minute steam generation, explosion-free operation, unmanned functionality, >99% thermal efficiency, high dryness, compact design, low flue gas temperature (60-70°C), rapid performance, smart controls, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Boasting lower thermal loss during start/stop, reduced scaling, no dry burning risk, efficiency under variable loads, lower chemical costs, ease of maintenance, extended lifespan, consistent feedwater, large steam capacity, and outstanding furnace insulation, this system outperforms its competitors.
Vs. Steam Generators with <30L Water Volume:
Certified as a Class D boiler, the DSS model adheres to stringent standards and supervision. It offers a reasonable water volume, clear water quality requisites, secure pressure, long-term durability, and stable structure, all while eliminating the need for registration or annual inspections, despite slightly higher steel consumption.
Advanced Structure:
Our horizontal multi-pass water-tube boiler is engineered to achieve a remarkable 0.8 MPa steam pressure in merely 3 minutes. With a generous heating surface and internally welded fins, it ensures high efficiency. The S-shaped economizer, featuring laser-welded fin technology, delivers unparalleled energy savings. Pre-installed piping facilitates easy installation and relocation, while its fully water-tube design eradicates explosion risks.
Easy Installation:
The 2025 Water Tube Steam Boiler requires only basic water, electricity, gas, and chimney connections for quick on-site setup, dramatically reducing installation costs and time, enabling immediate commissioning.
Flexible Configuration:
Our standard burner configurations are expertly designed to align with stringent emission requirements, ensuring optimal performance. For those with specific needs, we offer customization options tailored upon request, allowing you to achieve unparalleled flexibility.
Eco-Friendly and Durable:
Experience the future of efficiency with our innovative economizer that masterfully reduces exhaust temperatures, boosting overall operational efficiency. Our Low-NOx pre-mixed burner guarantees an outstanding combustion rate with minimal emissions, meeting all environmental standards. The compact water volume categorizes it as a Class D boiler, thus eliminating the need for a dedicated boiler room or annual inspections, significantly cutting down labor costs.
Safe and Reliable:
Crafted from premium 20# boiler steel and meeting Class D standards, our boiler's water volume remains under 50L, exempting it from approval and inspection. Equipped with advanced automated operation capabilities, including programmable ignition, multiple water feeding options, and robust overpressure/flameout protection, it offers effortless use, maintenance, cost-efficiency, and tranquility.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technology ensures complete fuel utilization, maximizing efficiency. Impressively, the unit can reach its rated pressure within just 3 minutes of a cold start, drastically minimizing start-up energy consumption and delivering superior energy savings.
Flexible Management:
Our system is engineered for distributed layouts, significantly reducing heat loss across the network. It's an ideal solution for the modular replacement of steam boilers, effectively supporting capacities of up to 6T/h, providing you with a versatile management solution.
Design Advantages:
The built-in large-capacity steam reservoir is ingeniously designed to address the challenge of insufficient steam storage during low-load combustion, ensuring uninterrupted performance and reliability.
Quality Assurance:
Our commitment to excellence is demonstrated through standardized mass production practices and rigorous third-party inspections prior to delivery, ensuring consistently reliable quality and a commendably low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
The versatile 2025 Water Tube Steam Boiler with Energy-Saving Innovations from Jiangsu Weifu Special Equipment Co., Ltd. is expertly engineered to meet a multitude of industrial needs. Its applications span a wide range of sectors, such as laundry and ironing, where it ensures efficient steam provision; packaging machinery that benefits from precise steam applications; biopharmaceuticals which require stringent steam standards; and food processing where it provides consistent and reliable steam flow. Additionally, this marvel of engineering serves in steam cleaning for immaculate results, hot water supply for continuous and dependable service, concrete curing for accelerated and uniform curing processes, and saunas where it supports a relaxing atmosphere. Its versatile capabilities make it ideal for numerous other applications.
Usage:
To operate the 2025 Water Tube Steam Boiler, connect it to a certified water and power source. The boiler's setup is streamlined for user convenience with factory-preset parameters. Once activated, the intelligent water pump autonomously maintains the optimal water level, ensuring seamless operation. The high-efficiency burner automatically adapts by starting and stopping based on the pre-set pressure settings, optimizing performance while conserving energy. For extended shutdowns, it is recommended to drain any residual water to keep the system pristine, thus ensuring the longevity and cleanliness of your boiler.
After-Sales Service & Quality Guarantee
Quality Commitment:
Jiangsu Weifu Special Equipment Co., Ltd. proudly upholds the highest standards of manufacturing and quality assurance for the 2025 Water Tube Steam Boiler. Each unit is constructed and rigorously inspected in line with industry standards, incorporating thorough weld inspections and supervision certifications. This meticulous process guarantees that each boiler is of original design and authenticity, providing customers with peace of mind and assurance of excellence.
Service Commitment
Our service commitment to you includes a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. We are dedicated to providing exceptional post-warranty service, offering spare parts at the most competitive market prices to ensure your boiler continues to operate at peak efficiency for years to come.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd., a beacon of modern engineering excellence, is strategically located on Tieta Road in the vibrant Guyang Town, Dantu District, Zhenjiang City.Dedicated to perfecting the art of boiler technology, Jiangsu Weifu Special Equipment Co., Ltd. seamlessly integrates marketing channels across mainland China. Our robust network effectively communicates the unparalleled quality, strategic pricing, and superior service of Weifu's oil, gas, and electricity-powered boilers. We passionately adhere to the ethos of 'authenticity in character and integrity in work', crafting exceptional products that bring warmth to the world. Our visionary approach ensures that in the dynamic Weifu boiler market, every stakeholder reaps benefits: customers realize value, employees achieve growth, shareholders enjoy returns, companies expand, and the nation gains in tax revenue.
With a workforce of over 200 dedicated professionals, including 40+ specialized technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts a sprawling 20,000 square meter state-of-the-art facility. Equipped with the latest manufacturing and testing technologies, we excel in creating top-tier gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers. Our commitment to excellence is reflected in every innovative design we produce.
Guided by the principle 'what customers need is what we make', our product portfolio is centered around superior boiler solutions. We offer an impressive array of products: from vertical and horizontal gas (oil) steam boilers to electric heating steam and normal pressure hot water boilers. Our repertoire includes 7 distinct series with nearly 300 specifications, all employing cutting-edge clean combustion technology. The advanced horizontal pressure boiler design features innovations like corrugated and conical furnaces, threaded smoke pipes, and the wet back three-pass system. These boilers, outfitted with world-renowned burners from Riello, Aucma, Black & Decker, and Weishaupt, deliver exceptional efficiency, energy savings, and eco-friendliness. Furthermore, equipped with economizers and condensers, our boilers significantly minimize exhaust temperatures and reduce emissions of dust, nitrogen oxides, and sulfur oxides, epitomizing sustainability. Weifu Boiler stands proudly as a leading national supplier of small to medium-sized oil, gas, and electric boilers, serving a vast clientele across China's major cities and contributing significantly to the country's environmental protection and energy conservation efforts.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. is proud to hold a prestigious national Class B manufacturing certificate. In the dynamic and ever-evolving boiler market, where opportunities and challenges intertwine, Weifu Boiler stands firm on its foundational principles: fostering creativity for sustainable development, valuing credit to forge strong cooperation, and prioritizing quality to capture market share. We are eager to share the intrinsic value and exceptional services of Weifu Boiler with you, our esteemed partners and clients.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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