Product Description
Product Design:Water and Steam System: This cutting-edge horizontal water-tube system features a sophisticated design where softened feedwater is efficiently pre-heated using a pressurized economizer. Steam production is seamlessly managed within the membrane furnace and convection sections. The upper header employs steam-water baffles for excellent separation. The integration of multiple headers ensures optimal steam buffering and efficiently preheats feedwater, significantly minimizing corrosion and scaling.
Combustion and Exhaust System: Ingeniously placed on the membrane furnace side, the burner ensures optimal combustion. High-temperature flue gas is expertly managed through advanced multi-pass convection and economizer sections. The system utilizes serpentine gas tubes and laser-welded finned tubes, implementing counterflow heat exchange, optimizing waste heat recovery, and boosting overall efficiency.
Advantages Comparison
Energy Saving: This innovative system offers rapid startup, outstanding efficiency, and low flue gas temperatures. Its superior burners are meticulously designed to maximize fuel savings and elevate overall energy efficiency.
Safety: With a design that emphasizes safety, this non-special equipment features a low water capacity, multiple protection mechanisms, and is notably explosion-proof, ensuring peace of mind for users.
Installation: The installation process is remarkably straightforward, eliminating the need for approvals, notifications, or inspections, ensuring a hassle-free setup experience.
Operation: Simplifying operations, this system requires no licensed operator, effectively reducing labor costs while maintaining efficiency.
Annual Inspection: The system is designed to bypass mandatory inspections, needing only user verification for safety valves and pressure gauges, streamlining maintenance procedures.
Overall Benefits:This compact marvel saves steel, is easily transportable, and seamlessly replaces traditional boilers, delivering substantial economic and social benefits to any operation.
Technical Features:With no annual inspections or license requirements, this system boasts NOx emissions below 30mg/m³. It features a pressurized economizer, multi-level safety mechanisms, and counterflow heat exchangers, achieving steam production in just 3 minutes. The adaptable burners add to its advanced capabilities.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with its water volume kept below 50L, eliminates the need for annual inspections, thus removing associated safety risks. By leveraging interdisciplinary design principles, it rapidly generates steam in just 3 minutes while offering over 20% energy savings compared to traditional boilers. Its key benefits include intelligent control, swift steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Bypassing annual inspections, this system delivers steam in 1-2 minutes. With a design free from explosion risks and unmanned operation, it achieves over 99% thermal efficiency. Its high dryness, compact form, low flue gas temperatures (60-70°C), rapid operation, smart control, and minimal maintenance requirements make it a standout choice.
Vs. LSS Once-Through Steam Generator:
This system minimizes thermal loss during start/stop cycles, reduces scaling, and prevents dry burning. It excels at handling variable loads with lower chemical costs, easier maintenance, longer lifespan, stable feedwater, large steam capacity, and superior furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS adheres to strict standards, certifications, and supervision. It maintains reasonable water volume, clear water quality requirements, safe pressure, and a long lifespan with a stable structure. Despite higher steel consumption, it requires no registration or annual inspections.
Advanced Structure:
This advanced horizontal multi-pass water-tube boiler with headers effortlessly achieves a 0.8 MPa steam pressure in just 3 minutes. It boasts an ample heating surface, exceptional efficiency through internally welded fins, and an S-shaped economizer with laser-welded fin technology for unparalleled energy savings. Pre-installed piping on the compact unit ensures easy installation and relocation, while the fully water-tube design eradicates explosion risks.
Easy Installation:
The setup process is incredibly simple, requiring only connections to water, electricity, gas, and a chimney for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our meticulously crafted standard burner configurations not only meet but exceed stringent emission requirements, ensuring both environmental responsibility and efficiency. We also offer bespoke customization to fit your specific operational needs, making adaptability a hallmark of our service.
Eco-Friendly and Durable:
Embrace cutting-edge innovation with our state-of-the-art economizer that significantly reduces exhaust temperature while boosting efficiency. The advanced Low-NOx pre-mixed burner guarantees a high combustion rate with minimal emissions, aligning with rigorous environmental standards. Classified as a Class D boiler due to its compact water volume, it negates the need for a specialized boiler room or annual inspections, thereby offering substantial savings on labor costs.
Safe and Reliable:
Constructed from premium 20# boiler steel, our generator adheres strictly to Class D standards. Its water volume of under 50L exempts it from the need for approval or inspection. It boasts an intuitive automated operation system with programmable ignition, multiple water feeding options, and robust overpressure and flameout protection. This ensures ease of use, low maintenance costs, and a whisper-quiet operation, enhancing user experience.
Efficient and Energy-Saving:
Experience optimal performance with our micro-positive pressure combustion, ensuring complete fuel utilization. Achieve rated pressure swiftly in just 3 minutes from a cold start, significantly cutting down on energy consumption during start-up.
Flexible Management:
Our system is designed for seamless deployment in distributed layouts, effectively minimizing heat loss across the network. It is ideally suited for the modular replacement of steam boilers with capacities of up to 6T/h, offering unparalleled flexibility and efficiency.
Design Advantages:
The integration of a sizeable built-in steam reservoir adeptly addresses the challenge of insufficient steam storage during periods of low-load combustion, ensuring sustained operational efficiency.
Quality Assurance:
Reliability is our promise, achieved through standardized mass production and rigorous third-party inspections prior to delivery. This commitment ensures our products boast exceptional quality and a low failure rate, providing you with peace of mind and dependable performance.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our 2025 Energy-Efficient Water Tube Steam Generator is a versatile powerhouse designed to cater to a multitude of industrial needs. It is the ideal choice for diverse sectors such as laundry & ironing operations, packaging machinery, biopharmaceutical production, and food processing. Beyond these, its applications extend to steam cleaning, hot water supply, concrete curing, saunas, and so much more. Experience the reliability and efficiency that seamlessly fits into your business operations.
Usage:
Effortlessly connect the generator to qualified water and power sources. The system comes with factory preset parameters that are simple to adjust. Once powered on, the sophisticated water pump autonomously maintains the water level, while the intelligent burner operates in harmony with the set pressure. For periods of inactivity, ensure the drainage of residual water to guarantee pristine conditions, maintaining the generator's longevity and performance.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each unit of the 2025 Energy-Efficient Water Tube Steam Generator is manufactured with meticulous attention to relevant industry standards. This includes comprehensive weld inspection and supervision certificates. We assure you of the product's originality and authenticity, providing peace of mind and satisfaction.
Service Commitment
Warranty: Enjoy a robust one-year warranty covering the boiler body, auxiliaries, and accessories, ensuring your investment is protected. Post-warranty, we offer spare parts at the most competitive prices on the market, facilitating seamless operation and maintenance.
Main Products
Company Profile
Nestled in the heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands proudly on Tieta Road, Guyang Town, Dantu District.At Jiangsu Weifu Special Equipment Co., Ltd., we are a beacon of excellence in the boiler industry across mainland China. Our extensive marketing network seamlessly delivers the prestigious Weifu brand-renowned for its innovative oil, gas, and electricity boilers-directly to our valued customers. Embracing our core philosophy of "integrity and authenticity," we craft exceptional products that provide warmth and comfort globally. Our business ethos ensures value for customers, growth for employees, returns for shareholders, development for the company, and tax revenue for the nation.
Our dynamic team of over 200 dedicated professionals, including more than 40 skilled technicians, drives our cutting-edge operations. Spanning over 20,000 square meters, our state-of-the-art facility is equipped with the latest in manufacturing and testing technology. Specializing in the artful design and manufacturing of gas, oil, and electric hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, we uphold the highest standards of quality and innovation.
Guided by our customer-centric philosophy "what customers need is what we make," Jiangsu Weifu Special Equipment Co., Ltd. offers an expansive range of premium boiler products. Our portfolio boasts 7 series and nearly 300 specifications, including vertical and horizontal gas and oil steam boilers, normal and pressure hot water boilers, electric heating steam and hot water boilers, and advanced thermal oil boiler series. Each product embraces clean combustion technology-featuring sophisticated designs like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. Equipped with top-tier imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers epitomize efficiency, energy conservation, and eco-friendliness. Incorporating economizers and condensers further enhances energy savings while reducing pollutants like dust, nitrogen, and sulfur oxides in the flue gas. As a leading national supplier of small to medium-sized oil, gas, and electric boilers, Weifu Boiler has made significant contributions to energy conservation and environmental preservation throughout China's urban landscapes.
Certifications
The company proudly holds a prestigious national Class B manufacturing certificate. As we navigate the dynamic boiler market, which is brimming with both opportunities and challenges, Weifu Boiler remains steadfast in its commitment to the time-honored principles of 'creativity for development, credit for cooperation, and quality for market share'. We eagerly look forward to sharing the incredible value that Weifu Boiler brings to our esteemed partners and clients.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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