Product Description
Product Design:Water and Steam System: The generator boasts a horizontal water-tube configuration that is expertly designed to optimize efficiency. Softened feedwater undergoes a meticulous pre-heating process through the pressurized economizer, resulting in steam generation within both the membrane furnace and convection sections. The integration of steam-water baffles within the upper header ensures flawless steam-water separation. Multiple headers act as reservoirs for steam buffering, and preheat the feedwater, significantly minimizing corrosion and scaling. This sophisticated design promises seamless operation and longevity.
Combustion and Exhaust System: Ingeniously designed, the burner is strategically placed alongside the membrane furnace, allowing high-temperature flue gas to traverse through multiple convection and economizer sections. The inclusion of serpentine gas tubes and laser-welded finned tubes within the economizer maximizes counterflow heat exchange, elevating waste heat recovery efficiency. This cutting-edge system ensures robust performance while being environmentally friendly, setting a new standard for combustion and exhaust technology.
Advantages Comparison
Energy Saving: This generator redefines efficiency with its rapid startup and high performance. It boasts low flue gas temperatures and features top-tier burners that are engineered for fuel savings, delivering unmatched energy conservation.
Safety: Our design prioritizes safety with its non-special equipment status, low water capacity, and multiple protective measures, all contributing to an explosion-proof operation, ensuring peace of mind.
Installation: With a design that requires no approval, notification, or inspection, setting up this unit is straightforward and hassle-free, making it accessible and convenient for all users.
Operation: The absence of a need for a licensed operator significantly reduces labor costs, providing an economical advantage that enhances operational efficiency.
Annual Inspection: Say goodbye to mandatory inspections. Only the safety valve and pressure gauge demand simple user verification, streamlining maintenance requirements.
Overall Benefits:Compact and resource-efficient, this generator saves steel and is easily transportable, allowing it to replace traditional boilers. It brings forth substantial economic and social advantages, revolutionizing energy use.
Technical Features:Enjoy peace of mind with no annual inspections and no licensing requirements. Designed with cutting-edge technology, NOx emissions remain under 30mg/m³, featuring a pressurized economizer, multi-level safety, counterflow heat exchangers, rapid 3-minute steam generation, and adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator, boasting a water volume of less than 50L, is exempt from annual inspections, eradicating safety concerns. Its interdisciplinary design yields steam in just 3 minutes and offers over 20% energy savings compared to traditional boilers. Key advantages include intelligent control systems, swift steam production, high thermal efficiency, advanced multi-pass heat exchange, alternate intelligent operation, on-demand energy use, convenient proximate installation, and robust anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
This advanced generator features no annual inspections and achieves steam generation in just 1-2 minutes, explosion-free, requiring no manned operation. With over 99% thermal efficiency, high dryness, a compact form, low flue gas temperatures (60-70°C), swift smart control, and minimal maintenance, it outshines traditional models.
Vs. LSS Once-Through Steam Generator:
This system exhibits lower thermal loss during start/stop, reduced scaling, and mitigates dry burning risks. It is exceptionally efficient under variable load conditions, lowering chemical costs while easing maintenance demands. With a longer lifespan, stable feedwater, large steam capacity, and superb furnace insulation, it stands as a superior choice.
Vs. Steam Generators with <30L Water Volume:
The DSS model, classified as a Class D boiler, adheres to rigorous standards, certifications, and regulatory oversight. It features a reasonable water volume, explicit water quality standards, safe pressure thresholds, extended service life, and a stable structure. Despite higher steel consumption, it requires no registration or annual inspections.
Advanced Structure:
This state-of-the-art horizontal multi-pass water-tube boiler achieves a steam pressure of 0.8 MPa within 3 minutes. Its extensive heating surface and high efficiency are enhanced through internally welded fins and an S-shaped economizer featuring laser-welded fin technology. This design ensures exceptional energy savings. With pre-installed piping, the compact unit is primed for easy installation and relocation, while its fully water-tube design eliminates explosion risks, offering unparalleled safety and reliability.
Easy Installation:
On-site setup entails merely connecting water, electricity, gas, and a chimney for immediate commissioning, significantly reducing installation expenses.
Flexible Configuration:
Our standard burner configurations are meticulously designed to align perfectly with emission standards, ensuring compliance and efficiency. For those with unique needs, we offer bespoke customization options tailored to your specific requirements.
Eco-Friendly and Durable:
Experience unparalleled environmental responsibility with our cutting-edge economizer, which significantly lowers exhaust temperatures while boosting efficiency. The advanced Low-NOx pre-mixed burner guarantees a superior combustion rate with minimal emissions, fully adhering to the latest environmental standards. Classified as a Class D boiler due to its compact water volume, our unit eliminates the need for an exclusive boiler room or yearly inspections, cutting labor expenses.
Safe and Reliable:
Crafted from premium 20# boiler steel and meeting stringent Class D specifications, our product is engineered for safety and reliability. With a water volume under 50L, it enjoys exemption from the usual approval and inspection processes. Highlighted by its automated operation featuring programmable ignition and robust protective measures like overpressure and flameout protection, this unit is designed for ease of use, cost-effectiveness, and quiet operation.
Efficient and Energy-Saving:
Our innovative micro-positive pressure combustion technology ensures thorough fuel combustion, maximizing energy efficiency. Impressively, our unit reaches its rated pressure in just 3 minutes from a cold start, drastically reducing energy consumption during start-up.
Flexible Management:
Engineered for adaptability, this system can be strategically deployed in distributed layouts, minimizing heat loss across the network. It is ideally suited for modular replacement of traditional steam boilers with capacities of up to 6T/h.
Design Advantages:
Our design incorporates a spacious, built-in steam reservoir that efficiently addresses the common challenge of insufficient steam storage during periods of low-load combustion.
Quality Assurance:
Produced through a standardized mass production process and subjected to rigorous third-party inspections prior to delivery, our product promises unmatched reliability and a low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our versatile High Efficiency Horizontal Steam Generator is designed to cater to a range of industries. It is extensively employed in laundry and ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply systems, concrete curing processes, saunas, and a host of other applications. Its adaptability makes it a valuable asset in various industrial and commercial environments, ensuring optimal performance and efficiency.
Usage:
To operate our steam generator seamlessly, begin by connecting it to reliable water and power sources. You can rely on the factory preset parameters, streamlining setup. Once powered on, the intelligent water pump system automatically manages water levels, ensuring precise operation. The advanced burner mechanism regulates itself based on the set pressure, providing consistent steam production. For prolonged inactivity, ensure the remaining water is drained to uphold cleanliness and efficiency.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our steam generators are meticulously crafted and rigorously tested in accordance with stringent industry standards. They come with comprehensive weld inspection and supervision certificates, reflecting our commitment to delivering original and authentic products that meet the highest quality benchmarks.
Service Commitment
We stand by our robust warranty policy, offering a full one-year warranty on the boiler body, auxiliaries, and accessories. Even beyond the warranty period, we ensure the availability of spare parts at the most competitive market prices, reinforcing our dedication to ongoing support and customer satisfaction.
Main Products
Company Profile
Nestled in the vibrant Tieta Road of Guyang Town, within the dynamic Dantu District of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of engineering excellence.With a steadfast commitment to uniting boiler marketing resources across mainland China, Jiangsu Weifu Special Equipment Co., Ltd. leverages its expansive marketing network to communicate the hallmark concepts, superb quality, competitive pricing, and outstanding service of Weifu's cutting-edge boilers-whether oil, gas, or electric-to its esteemed clientele. Upholding a philosophy rooted in authenticity and integrity, the company meticulously crafts exceptional products that bring warmth and comfort worldwide. In the thriving realm of Weifu boiler market dynamics, the company champions a virtuous cycle: customers gain unparalleled value, employees experience professional growth, shareholders realize fruitful returns, companies achieve substantial development, and the nation benefits from increased tax revenues.
Boasting a dedicated team of over 200 skilled professionals, including upwards of 40 specialized technicians, Jiangsu Weifu Special Equipment Co., Ltd. operates from a sprawling 20,000 square meters of state-of-the-art manufacturing facilities. Equipped with cutting-edge production and testing machinery, the company excels in the design and manufacture of a wide array of boilers, including gas, oil, and electric hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers tailored to the needs of diverse applications.
Guided by a customer-centric business philosophy-'what customers need is what we make'-Jiangsu Weifu Special Equipment Co., Ltd. offers an impressive portfolio of boiler products. The lineup includes a range of vertical and horizontal gas and oil steam boilers, hot water boilers with both normal and pressure options, electric steam boilers, and thermal oil boilers. Spanning seven distinct series with nearly 300 specifications, each product embodies the pinnacle of clean combustion technology. Innovative design elements, such as corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass structures, provide unmatched performance. Premium imported burners from Riello, Aucma, Black & Decker, and Weishaupt further enhance boiler efficiency, ensuring energy conservation and environmental stewardship. The addition of advanced pressure or normal pressure economizers and condensers significantly lowers exhaust temperatures and curbs emissions of dust, nitrogen oxides, and sulfur oxides, underscoring the company's dedication to sustainability. As a national supplier, Weifu Boiler is a cornerstone in the small and medium-sized oil, gas, and electric boiler market in China, serving a broad customer base in major urban centers and contributing significantly to environmental protection and energy efficiency across the nation.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In the dynamic and competitive boiler market, where opportunities and challenges walk hand in hand, Weifu Boiler stands committed to its guiding principles: 'Creativity for Development, Credit for Cooperation, and Quality for Market Share.' Join us as we embark on a journey to share the exceptional value of Weifu Boiler with you.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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