Product Description
Product Design:Water and Steam System: Embrace the innovation of a horizontal water-tube structure, where softened feedwater is meticulously pre-heated through a pressurized economizer. This ingenious process generates steam in the membrane furnace and convection sections, ensuring purity with steam-water baffles in the upper header for seamless separation. Multiple headers confer steam buffering, preheating feedwater to diminish corrosion and scaling effectively.
Combustion and Exhaust System: Strategically positioning the burner on the membrane furnace side, high-temperature flue gas traverses through multi-pass convection and economizer sections. The advanced serpentine gas tubes and laser-welded finned tubes within the economizer leverage counterflow heat exchange, significantly enhancing waste heat recovery for superior energy efficiency.
Advantages Comparison
Energy Saving: Experience rapid startup, exceptional efficiency, and notably reduced flue gas temperature. Our premium burners lead to considerable fuel savings, ensuring cost-effectiveness and eco-friendly performance.
Safety: Enjoy peace of mind with a non-special equipment designation, low water capacity, multiple layers of protection, and an explosion-proof design, setting new benchmarks in safety.
Installation: Benefit from a hassle-free installation process, free from the need for approvals, notifications, or inspections, simplifying your setup experience.
Operation: Operate without the need for a licensed operator, effectively reducing labor costs while maintaining operational efficiency.
Annual Inspection: No mandatory annual inspections required. Users only need to verify the safety valve and pressure gauge, ensuring user-friendly maintenance.
Overall Benefits:Our compact design conserves steel and is easily transportable, effectively replacing traditional boilers. It delivers significant economic and social benefits, ushering in a new era of industrial steam solutions.
Technical Features:Boasting no need for annual inspections and licensing, NOx emissions below 30mg/m³, a pressurized economizer, and multi-level safety systems. With counterflow heat exchangers, 3-minute steam generation, and adaptable burners, it epitomizes cutting-edge technology.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with its sub-50L water volume, circumvents annual inspections, thereby removing safety concerns. Groundbreaking interdisciplinary design facilitates steam production in merely 3 minutes, coupling over 20% energy savings compared to traditional boilers. Key advantages encompass intelligent control, fast steam generation, superior thermal efficiency, multi-pass heat exchange, adaptive intelligent operation, on-demand energy supply, convenient proximate installation, and robust anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Revolutionary attributes include no annual inspection, 1-2 minute steam generation, explosion-free operation, unmanned efficiency, thermal efficiency exceeding 99%, high dryness, compact build, low flue gas emission (60-70°C), swift functioning, smart control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop, reduced scaling, the absence of dry burning, high efficiency under variable loads, reduced chemical expenses, simplified maintenance, extended lifespan, stable feedwater, substantial steam capacity, and excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS classifies as a Class D boiler, adhering to stringent standards, certifications, and supervision. It provides reasonable water volume, clear water quality requisites, safe pressure, a prolonged lifespan, and a stable structure (despite increased steel usage), all while eliminating the need for registration or annual inspection.
Advanced Structure:
Our horizontal multi-pass water-tube boiler, equipped with headers, achieves 0.8 MPa steam pressure in a mere 3 minutes. It boasts a generous heating surface, high efficiency thanks to internally welded fins, and an S-shaped economizer with state-of-the-art laser-welded fin technology for optimal energy savings. Pre-installed piping on this compact unit ensures straightforward installation and relocation, with a fully water-tube design eliminating explosion risks.
Easy Installation:
On-site setup merely requires connections to water, electricity, gas, and chimney for immediate commissioning, remarkably lowering installation costs.
Flexible Configuration:
Our standard burner configurations are meticulously designed to not only meet but exceed emission requirements, ensuring compliance with the most stringent regulations. We also offer bespoke customization options to cater to your specific needs and preferences, crafting a solution that aligns perfectly with your operational demands.
Eco-Friendly and Durably Built:
Experience unparalleled efficiency with our cutting-edge economizer, expertly engineered to lower exhaust temperatures while significantly boosting performance. Our state-of-the-art Low-NOx pre-mixed burner guarantees a superior combustion rate and ultra-low emissions, strictly adhering to environmental standards. Classified as a Class D boiler due to its compact water volume, it eliminates the need for a dedicated boiler room and annual inspections, effectively slashing labor costs and streamlining operations.
Safe and Unfailingly Reliable:
Constructed from robust 20# boiler steel, this unit proudly meets Class D standards. With a water volume of less than 50L, it is exempt from approval or annual inspection, offering a hassle-free experience. The automated system features programmable ignition and sophisticated safety protocols, including overpressure and flameout protection. Its user-friendly design ensures effortless maintenance, cost-effectiveness, and whisper-quiet operation.
Efficient and Energy-Conscious:
Our innovative micro-positive pressure combustion mechanism assures complete fuel utilization, achieving optimal burn efficiency. From a cold start, the system swiftly reaches its rated pressure in merely 3 minutes, drastically reducing energy consumption during start-up.
Adaptable and Smart Management:
Designed for versatility, this system can be seamlessly deployed in distributed layouts, minimizing heat loss across the network. It is exceptionally suited for modular upgrades, perfectly accommodating steam boilers with capacities up to 6T/h.
Innovative Design Advantages:
Our ingeniously integrated large-capacity steam reservoir elegantly addresses the challenge of insufficient steam storage during low-load combustion, ensuring consistent performance and reliability.
Uncompromising Quality Assurance:
Produced with precision through standardized mass production, each unit undergoes rigorous third-party inspection prior to delivery, guaranteeing exceptional reliability and an impressively low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile Innovative Water Tube Steam Furnace is crafted for excellence across a multitude of industrial fields. Its applications are expansive, catering to needs in laundry & ironing, advanced packaging machinery, cutting-edge biopharmaceuticals, efficient food processing, steam cleaning, reliable hot water supply, concrete curing, luxurious saunas, and many more industries where precision and reliability are paramount.
Usage:
To initiate seamless operation, connect the Innovative Water Tube Steam Furnace to qualified water and power sources. With factory default settings, simply power on the furnace, and watch as the intelligent water pump fills to the optimal level, pausing automatically once full. The advanced burner operates autonomously, adjusting to the set pressure. For extended shutdowns, it's recommended to drain any residual water, ensuring the system maintains its pristine cleanliness and readiness for future use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are constructed in strict accordance with industry standards, ensuring each aspect-from weld inspections to supervision certificates-is meticulously verified. We promise that every component is both original and authentic, delivering uncompromised quality and performance.
Service Commitment
Enjoy peace of mind with our comprehensive one-year warranty covering the entire boiler body, as well as all auxiliaries and accessories. Post-warranty, rest assured that any required spare parts will be available at the most competitive prices on the market, ensuring continued satisfaction and operational excellence.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. proudly resides at Tieta Road in the scenic Guyang Town, Dantu District of Zhenjiang City, where tradition meets modern innovation.Dedicated to a holistic approach, Jiangsu Weifu Special Equipment Co., Ltd. expertly integrates boiler marketing resources across the vast expanse of mainland China. Through an extensive and robust marketing network, Weifu conveys not just products, but a full spectrum of its philosophy: the integrity of its pricing, the unparalleled quality, and exceptional service of Weifu's comprehensive range of oil, gas, and electricity boilers. Underpinning every endeavor is a steadfast commitment to the principle of 'being a real person and doing things honestly.' Here, the pursuit of excellence translates into warming the world with superior products. Weifu's operational philosophy ensures that customers receive true value, employees experience personal and professional growth, shareholders enjoy financial gains, the company achieves sustainable development, and the nation benefits from tax contributions.
With a stellar team comprising over 200 dedicated employees, including more than 40 highly skilled professional technicians, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation. Our extensive facilities span over 20,000 square meters, housing state-of-the-art manufacturing and testing equipment. We specialize in the meticulous design and manufacture of cutting-edge gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, pushing the boundaries of innovation and efficiency.
Guided by our customer-centric philosophy-'what customers need is what we make'-Weifu has masterfully developed an impressive portfolio of boiler products. Featuring vertical and horizontal gas (oil) steam boilers, and normal pressure/pressure hot water boilers, our offerings extend to electric heating steam and hot water boilers, as well as gas (oil) thermal oil boiler series. Comprising 7 comprehensive series and nearly 300 specifications, each product utilizes clean combustion technology. The advanced design of our horizontal pressure boilers includes features such as corrugated and conical furnaces, threaded smoke pipes, and a wet-back three-pass structure. Equipped with industry-leading imported burners like Riello, Aucma, Black & Decker, and Weishaupt, our boilers deliver remarkable efficiency, energy savings, and environmental protection. Enhanced with economizers and condensers, our systems markedly reduce exhaust temperatures and minimize emissions of dust, nitrogen oxides, and sulfur oxides, setting a benchmark for energy conservation and environmental stewardship. As a distinguished national supplier of small and medium-sized oil (gas, electric) boilers, Weifu proudly serves a diverse clientele in major cities across mainland China, championing a cleaner, greener future.
Certifications
Proudly holding a national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands firm in a boiler market teeming with both thrilling opportunities and formidable challenges. As a beacon of innovation, Weifu Boiler embraces the transformative power of 'creativity for development, credit for cooperation, quality for market share.' By choosing Weifu Boiler, you're not just selecting a product-you're aligning with a brand that is committed to sharing its esteemed values with you, promising a future of mutual growth and success.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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