Product Description
Product Design:Water and Steam System: Featuring a robust horizontal water-tube design, our system ensures seamless integration of softened feedwater, which is pre-heated through a pressurized economizer. The steam unfolds in both the membrane furnace and convection sections, while expertly designed steam-water baffles in the upper header provide optimal steam-water separation. Our multi-header system not only buffers steam but also enhances feedwater preheating to significantly minimize corrosion and scaling, ensuring longevity and reliability.
Combustion and Exhaust System: Strategically situated on the membrane furnace side, the burner facilitates efficient combustion. High-temperature flue gas is expertly maneuvered through our multi-pass convection and economizer sections. This is enhanced by serpentine gas tubes and laser-welded finned tubes in the economizer, which employ counterflow heat exchange to achieve superior waste heat recovery, amplifying the system's energy efficiency.
Advantages Comparison
Energy Saving: Experience rapid startup times and unparalleled efficiency with low flue gas temperature. Our premium-grade burners are designed to optimize fuel consumption, ensuring maximum energy savings.
Safety: Enjoy peace of mind with our non-special equipment that boasts low water capacity and incorporates multiple layers of protection, including explosion-proof features, for ultimate safety.
Installation: Enjoy hassle-free setup with no need for approval, notification, or inspection, ensuring a quick and easy installation process.
Operation: Significantly reduce labor costs with our system that requires no licensed operator, streamlining operations effortlessly.
Annual Inspection: Eliminate the burden of mandatory inspections, with only the safety valve and pressure gauge requiring user verification, simplifying maintenance.
Overall Benefits:Our compact and steel-saving design is transportable, providing a modern alternative to traditional boilers. It delivers substantial economic and social benefits, revolutionizing energy efficiency and operational capability.
Technical Features:Our system offers the convenience of no annual inspections or licensing requirements. With NOx emissions under 30mg/m³, it features a pressurized economizer, multi-level safety mechanisms, counterflow heat exchanges, and adaptable burners. Enjoy steam production in just 3 minutes.
Advantages Over Traditional Boilers
The DSS water tube steam generator presents a game-changing step in steam technology. With a water volume below 50L, it bypasses annual inspections, mitigating safety risks. Employing interdisciplinary design principles, it generates steam within an astounding 3 minutes and achieves over 20% energy savings compared to traditional boilers. Its intelligent control system, rapid steam production, high thermal efficiency, multi-pass heat exchange, and on-demand energy supply are just a few of its remarkable features, offering nearby installation and anti-scaling benefits.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Experience the freedom of no annual inspections, with steam generation in just 1-2 minutes, explosion-free, unmanned operation, and over 99% thermal efficiency. Our compact system boasts high dryness, low flue gas temperatures (60-70°C), rapid response, smart control, and minimal maintenance needs.
Vs. LSS Once-Through Steam Generator:
Our system minimizes thermal losses during start/stop operations, reducing scaling and eliminating dry burning. Efficient under variable loads, it lowers chemical costs, eases maintenance, offers a longer lifespan, ensures stable feedwater, provides large steam capacity, and boasts excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is a distinguished Class D boiler subjected to strict standards, certifications, and supervision. It features a reasonable water volume, stringent water quality requirements, safe pressure, extended lifespan, and stable structure, despite higher steel consumption, with no registration or annual inspection necessary.
Advanced Structure:
Our horizontal multi-pass water-tube boiler achieves an impressive 0.8 MPa steam pressure in just 3 minutes. Boasting an ample heating surface, high efficiency via internally welded fins, and an S-shaped economizer with laser-welded fin technology, it ensures exceptional energy savings. Pre-installed piping on the compact unit guarantees easy installation and relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
With on-site setup only requiring water, electricity, gas, and chimney connections for immediate commissioning, our system significantly cuts down on installation costs, ensuring a seamless, efficient setup.
Flexible Configuration:
Our standard burner configurations seamlessly align with stringent emission requirements, ensuring a cleaner environment. For those with specific needs, we offer customization options to cater to your unique specifications.
Eco-Friendly and Durable:
Experience the pinnacle of environmental responsibility with our advanced economizer that effectively lowers exhaust temperatures while boosting efficiency. Our low-NOx pre-mixed burner promises an exceptional combustion rate, minimizing emissions to meet eco-standards. The compact water volume design classifies it as a Class D boiler, negating the need for a dedicated boiler room or cumbersome annual inspections, thus significantly slashing labor expenses.
Safe and Reliable:
Crafted from robust 20# boiler steel and adhering to Class D standards, our product boasts a water volume under 50L, freeing it from approval or inspection hassles. Its automated operation includes programmable ignition, diverse water feeding options, and overpressure/flameout protection, ensuring ease of use, minimal maintenance, cost-effectiveness, and whisper-quiet performance.
Efficient and Energy-Saving:
Innovative micro-positive pressure combustion technology guarantees complete fuel combustion. Achieve rated pressure in a swift 3 minutes from a cold start, drastically cutting down on start-up energy consumption, proving both efficient and eco-friendly.
Flexible Management:
Our ingenious design allows for deployment in distributed layouts, effectively minimizing heat loss across the network. It's the perfect solution for modular replacement of steam boilers with capacities reaching up to 6T/h.
Design Advantages:
The inclusion of a built-in large-capacity steam reservoir elegantly addresses the issue of insufficient steam storage during periods of low-load combustion, ensuring optimal performance at all times.
Quality Assurance:
Benefit from our commitment to excellence with standardized mass production and rigorous third-party inspections before delivery, ensuring reliable quality and a remarkably low failure rate, delivering peace of mind with every unit.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Discover unparalleled versatility with the High Efficiency Oil Gas Steam Generator with Modular Construction. This powerhouse of efficiency is perfect for a multitude of industries and activities, making it indispensable in laundry and ironing operations, packaging machinery, biopharmaceutical production, food processing, steam cleaning, hot water supply, concrete curing, and saunas, among numerous other applications. Experience the flexibility that meets a wide range of needs seamlessly.
Usage:
Effortless operation is at your fingertips with our high-tech steam generator. Simply connect it to certified water and power sources and let the factory presets do the rest. Once activated, the intelligent water pump automatically fills to the optimal level, halting precisely when needed. The advanced burner smartly adjusts to maintain the set pressure, ensuring smooth operation. For extended shutdowns, simply drain the excess water to keep your system pristine and ready for the next use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our commitment to excellence is unmatched. Each unit is crafted and rigorously inspected in accordance with stringent industry standards, complete with weld inspection and the necessary supervision certificates. Rest assured, our products promise authenticity and originality, standing as a testament to quality and reliability.
Service Commitment
Experience peace of mind with our comprehensive warranty. We offer a full one-year warranty covering the boiler body, auxiliaries, and accessories. Beyond the warranty period, enjoy continued support with replacement parts available at the most competitive market rates, ensuring your equipment remains at peak performance without breaking the bank.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. is strategically situated on Tieta Road, Guyang Town, Dantu District, Zhenjiang City, a prime location that supports our expansive operations.At Jiangsu Weifu Special Equipment Co., Ltd., we are dedicated to revolutionizing the boiler market across mainland China. Through our extensive marketing network, we deliver the essence of Weifu's esteemed oil, gas, and electricity boilers. Our commitment to integrity and craftsmanship is embodied in our motto: 'Be genuine, act honestly.' We focus on creating exceptional products that bring warmth to the world. Our philosophy emphasizes mutual value: enhancing customer satisfaction, elevating employee potential, rewarding shareholders, driving corporate growth, and contributing tax revenue for national development.
Our dynamic company boasts a talented team of over 200 employees, including a dedicated group of 40+ professional technicians. We operate within a sophisticated facility spanning over 20,000 square meters, equipped with state-of-the-art manufacturing and testing machinery. Our specialization lies in the innovative design and production of gas, oil, and electric hot water and steam boilers, as well as vacuum and organic carrier boilers.
Guided by the principle 'what customers need is what we make,' we have developed an extensive range of state-of-the-art boiler products. Our portfolio includes vertical and horizontal gas (oil) steam boilers, normal and pressure hot water boilers, and electric heating variants, resulting in 7 distinct series with nearly 300 specifications. Our cutting-edge designs incorporate clean combustion technology and advanced features like corrugated furnaces and threaded smoke pipes. Equipped with renowned burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers are paragons of energy efficiency and environmental stewardship. Our units are further enhanced by pressure and non-pressure economizers and condensers, reducing exhaust temperatures and emissions, including dust and nitrogen oxides, ensuring maximum energy conservation. As a leading provider of small and medium oil, gas, and electric boilers across China's cities, Weifu Boiler stands at the forefront of the movement for environmental protection and energy efficiency.
Certifications
The company proudly holds a prestigious national Class B manufacturing certificate. In a dynamic boiler market teeming with both opportunities and challenges, Weifu Boiler stands firm by its guiding principles: 'creativity for development, credit for cooperation, quality for market share'. Join us in experiencing the unparalleled value of Weifu Boiler, where innovation meets excellence.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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