Product Description
Product Design:Water and Steam System: This revolutionary horizontal water-tube system efficiently pre-heats the softened feedwater via our advanced pressurized economizer. It then produces steam in both the membrane furnace and convection sections. Enjoy superior separation with steam-water baffles located in the upper header, alongside multiple headers that provide steam buffering and preheat feedwater, significantly reducing corrosion and scaling to ensure long-lasting performance.
Combustion and Exhaust System: Featuring a strategic burner placement on the membrane furnace side, this system channels high-temperature flue gas through multi-pass convection and economizer sections. Experience unprecedented waste heat recovery with serpentine gas tubes and laser-welded finned tubes in the economizer, utilizing cutting-edge counterflow heat exchange technology.
Advantages Comparison
Energy Saving: Experience rapid startup and exceptional efficiency, coupled with ultra-low flue gas temperature. Our state-of-the-art premium burners are designed for optimal fuel savings.
Safety: Safety is paramount with our non-special equipment, featuring low water capacity and multiple layers of protection, including explosion-proof technology, for your peace of mind.
Installation: Say goodbye to tedious approvals, notifications, or inspections with our product's hassle-free, simple setup.
Operation: Effortlessly reduce labor costs-our product requires no licensed operator, streamlining operations and enhancing efficiency.
Annual Inspection: Enjoy the freedom of no mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance.
Overall Benefits:Compact, steel-efficient, and easily transportable, our product seamlessly replaces traditional boilers, delivering substantial economic and social benefits.
Technical Features:Boasting no annual inspection or license requirements, our product ensures NOx emissions remain under 30mg/m³. With a pressurized economizer, multi-level safety features, counterflow heat exchangers, and adaptable burners, steam generation is achieved in just 3 minutes.
Advantages Over Traditional Boilers
Our DSS water tube steam generator stands out with a water volume under 50L, exempting it from annual inspections and eliminating safety risks. Leveraging interdisciplinary design principles, it generates steam within a mere 3 minutes and offers over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our product bypasses the need for annual inspections and produces steam in just 1-2 minutes. It is explosion-free, can operate unmanned, achieves over 99% thermal efficiency with high dryness, and boasts a compact design with minimal flue gas (60-70°C). It offers fast, smart control, and requires minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop, reduced scaling, and no dry burning risks. Our generator is efficient at variable loads, offers lower chemical costs, easier maintenance, a longer lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
Our DSS Class D boiler meets stringent standards, certifications, and supervision. It offers a reasonable water volume, precise water quality requirements, safe pressure, long lifespan, and a stable structure, despite higher steel consumption. No registration or annual inspection is needed.
Advanced Structure:
This advanced horizontal multi-pass water-tube boiler with headers achieves 0.8 MPa steam pressure in a mere 3 minutes. It features an ample heating surface and utilizes internally welded fins alongside an S-shaped economizer with laser-welded fin technology for superior energy savings. The pre-installed piping on the compact unit ensures easy installation and relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
Installation is a breeze-simply connect water, electricity, gas, and chimneys for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations not only meet stringent emission standards, but we also offer bespoke customization to perfectly align with your specific needs, ensuring optimal performance every time.
Eco-Friendly and Durable:
Experience cutting-edge efficiency with our innovative economizer, designed to lower exhaust temperatures while boosting overall efficiency. Our advanced Low-NOx pre-mixed burner guarantees an outstanding combustion rate and minimal emissions, fully compliant with rigorous environmental standards. With a compact water volume, this Class D boiler requires neither a dedicated boiler room nor annual inspections, significantly saving on labor costs.
Safe and Reliable:
Crafted from high-grade 20# boiler steel, our product aligns with Class D standards. With a water volume of less than 50L, it is exempt from conventional approval and inspection processes. Enjoy seamless automated operation with programmable ignition, diverse water feeding options, and robust overpressure and flameout protection. It's user-friendly, cost-effective, and whisper-quiet.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technique ensures complete fuel utilization. Achieve rated pressure in just 3 minutes from a cold start, significantly trimming start-up energy expenses.
Flexible Management:
Deploy this unit in versatile distributed layouts to minimize heat loss across the network. Ideal for modular upgrades of steam boilers up to 6T/h, it offers unmatched flexibility.
Design Advantages:
Our built-in large-capacity steam reservoir expertly resolves the challenges of insufficient steam storage during periods of low-load combustion, ensuring consistent performance.
Quality Assurance:
Benefit from our commitment to excellence with standardized mass production and rigorous third-party inspections prior to delivery, guaranteeing reliable quality and an impressively low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Low Nox High Efficiency Steam Generator is the epitome of versatility and eco-conscious engineering. It finds its place in a myriad of industries including laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, and saunas, among other dynamic fields.
Usage:
Experience seamless operation with our user-friendly interface by connecting to qualified water and power sources. Enjoy the convenience of preset factory parameters for effortless setup. Upon activation, the intelligent water pump ensures optimal water levels are maintained, while the burner autonomously adjusts to the desired pressure. For prolonged downtime, simply drain excess water to uphold pristine conditions, ensuring your equipment remains in peak condition.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each unit of our steam generator is crafted with precision and adherence to the highest standards, guaranteed to meet rigorous inspections and backed with the necessary supervision certificates. Rest assured, our products are not only original but authentically reliable.
Service Commitment
Enjoy peace of mind with our comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we continue to offer support with spare parts available at the most competitive market prices, ensuring your operations remain uninterrupted and cost-effective.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. is strategically situated at Tieta Road, Guyang Town, Dantu District, Zhenjiang City, serving as a beacon of innovation and excellence.Devoted to transforming the landscape of boiler marketing throughout mainland China, Jiangsu Weifu seamlessly integrates cutting-edge marketing resources. Through an extensive and dynamic marketing network, the company eloquently communicates the essence of Weifu's superior oil, gas, and electricity boilers. Guided by the principles of integrity and authenticity, Jiangsu Weifu crafts exemplary products that warm hearts worldwide. The philosophy emphasizes creating value for customers, fostering growth for employees, ensuring benefits for shareholders, nurturing development for the company, and contributing tax revenues for national prosperity.
With a formidable workforce of over 200 dedicated employees, including an elite team of more than 40 specialized technicians, Jiangsu Weifu stands as a pinnacle of modern manufacturing excellence. Spanning over 20,000 square meters, their state-of-the-art facilities are equipped with sophisticated manufacturing and testing technologies. Specializing in the intricate design and production of gas, oil, and electricity-powered hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, the company leads the industry in innovation and quality.
Driven by the customer-centric ethos of 'delivering what customers desire,' Jiangsu Weifu's diverse portfolio features an impressive array of 7 product series and nearly 300 unique specifications. The portfolio includes vertical/horizontal gas (oil) steam boilers, gas (oil) hot water boilers, and electric heating solutions. All products incorporate advanced clean combustion technology and innovative designs such as corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass structures. The integration of world-class burners from Riello, Aucma, Black & Decker, and Weishaupt ensures unparalleled efficiency, energy conservation, and eco-friendliness. Enhanced with pressure or normal pressure economizers and condensers, these boilers minimize exhaust temperature and reduce flue gas pollutants. This commitment to sustainability solidifies Weifu's status as a leading national supplier of small and medium-sized oil, gas, and electric boilers, making substantial strides in China's environmental protection and energy conservation efforts, with a customer base spanning major cities across mainland China.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. proudly holds a prestigious National Class B manufacturing certificate, a testament to our unwavering commitment to quality and innovation. In this dynamic boiler market, where opportunities and challenges go hand in hand, Weifu Boiler embraces a core philosophy: 'creativity for development, credit for cooperation, and quality for market share.' We invite you to join us in experiencing the exceptional value that Weifu Boiler delivers, setting new standards in the industry.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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