High Efficiency Oil Gas Steam Generator with Quick Start Features

Product Description

Product Description

 

Product Design:Water and Steam System: Our generator boasts a sophisticated horizontal water-tube structure. The softened feedwater is efficiently pre-heated through a pressurized economizer, leading to steam production in both the membrane furnace and convection sections. Achieving seamless steam-water separation, steam-water baffles are strategically placed in the upper header. This advanced design also incorporates multiple headers, ensuring steam buffering and preheating feedwater, effectively minimizing corrosion and scaling.
Combustion and Exhaust System: Innovatively designed, the burner is strategically positioned on the membrane furnace side. As high-temperature flue gas traverses through multi-pass convection and economizer sections, the system utilizes serpentine gas tubes and state-of-the-art laser-welded finned tubes in the economizer. This counterflow heat exchange significantly enhances waste heat recovery, promoting superior efficiency.
 

Advantages Comparison
Energy Saving: Experience the pinnacle of energy efficiency with our generator, featuring rapid startup, minimal flue gas temperature, and premium burners that drastically reduce fuel consumption.
Safety: Engineered for absolute safety, our non-special equipment boasts low water capacity and is fortified with multiple protection systems, ensuring an explosion-proof operation.
Installation: Streamlined setup process requires no approval, notification, or inspection, offering simplicity and ease.
Operation: Our design eliminates the need for a licensed operator, thus significantly reducing labor costs and enhancing operational efficiency.
Annual Inspection: Say goodbye to mandatory inspections. Only the safety valve and pressure gauge require user verification, streamlining maintenance.
Overall Benefits:This compact marvel is a steel-saving, transportable powerhouse that replaces traditional boilers, delivering substantial economic and social benefits.
Technical Features:Revolutionizing the industry with no annual inspections or license requirements. It features NOx emissions of less than 30mg/m³, a pressurized economizer, multi-level safety measures, counterflow heat exchangers, and a swift 3-minute steam generation with adaptable burners.

Advantages Over Traditional Boilers
Our cutting-edge DSS water tube steam generator, with its water volume under 50L, is exempt from annual inspections, thereby eliminating safety risks. By embracing interdisciplinary design principles, it generates steam in just 3 minutes and achieves over 20% energy savings compared to traditional boilers. Key advantages include intelligent control, rapid steam generation, superior thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, convenient nearby installation, and robust anti-scaling features.

Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
With no annual inspections needed, it delivers steam in a remarkable 1-2 minutes. Explosion-free and unmanned, it achieves over 99% thermal efficiency, offers high dryness, and a compact form. It operates with low flue gas temperatures (60-70°C), enhanced smart control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
This generator excels with lower thermal loss during start/stop cycles, reduced scaling, no risk of dry burning, and exceptional efficiency at variable loads. Additionally, it boasts reduced chemical costs, easier maintenance, extended lifespan, stable feedwater, large steam capacity, and outstanding furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is classified as a Class D boiler, adhering to strict standards, certifications, and supervision. Its well-designed water volume, clear water quality standards, safe pressure, and long lifespan, along with a stable structure, make it a reliable choice despite higher steel consumption. Enjoy the benefits of no registration or annual inspection requirements.

Advanced Structure:
Featuring a horizontal multi-pass water-tube boiler with headers, this system reaches 0.8 MPa steam pressure in just 3 minutes. It offers ample heating surface and high efficiency through internally welded fins, complemented by an S-shaped economizer with laser-welded fin technology for optimal energy savings. Pre-installed piping on this compact unit ensures effortless installation and relocation, while the fully water-tube design eliminates explosion risks, promising safety and reliability.
Easy Installation:
The on-site setup is remarkably simple, requiring only water, electricity, gas, and chimney connections for immediate commissioning. This efficient process significantly reduces installation costs.
Flexible Configuration:
Our standard burner configurations effectively meet stringent emission standards, with bespoke customization options available to cater to unique requirements, ensuring both environmental compliance and operational excellence.
Eco-Friendly and Durable:
Experience enhanced efficiency and sustainability with our state-of-the-art economizer, which significantly reduces exhaust temperature while boosting overall performance. The innovative Low-NOx pre-mixed burner guarantees impressive combustion efficiency and minimal emissions, ensuring adherence to environmental regulations. Thanks to its minimal water capacity, this unit is classified as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, thus streamlining operations and cutting down on labor expenses.
Safe and Reliable:
Constructed from robust 20# boiler steel and upholding Class D standards, this unit is designed for superior safety and reliability. With a water volume of less than 50L, it is free from the typical approval and inspection processes. Enjoy seamless operation with its programmable ignition system, multiple water feeding options, and vital safety features such as overpressure and flameout protection. This user-friendly design is both cost-effective and impressively quiet, ensuring peace of mind and ease of maintenance.
Efficient and Energy-Saving:
The precision of micro-positive pressure combustion guarantees complete fuel utilization. Our cutting-edge design enables a cold start to reach its rated pressure within just 3 minutes, significantly reducing energy consumption during start-up and enhancing operational efficiency.
Flexible Management:
Enjoy the benefits of flexible deployment with our system that supports distributed layouts, effectively minimizing heat loss across networks. Perfectly suited for modular steam boiler replacements with capacities up to 6T/h, this advanced solution ensures optimal efficiency and adaptability.
Design Advantages:
Featuring an integrated large-capacity steam reservoir, our design expertly addresses the challenge of insufficient steam storage during low-load combustion, ensuring a consistent and reliable steam supply.
Quality Assurance:
Enjoy the confidence of standardized mass production coupled with rigorous third-party inspections prior to delivery, ensuring outstanding reliability and a remarkably low failure rate. Trust in our commitment to superior quality and performance.
 

Product Parameters

Standard Configuration List of Steam Generator
NO	Component Name		Specification / Model	Quantity	Remark
1	Steam Generator Body		DSS0.5/1.0-0.8-Y ,Q	1	Fuel Oil / Natural Gas
	Main Body Steel Tube		20# Seamless Steel Pipe	1	Made in Qianzhou, Wuxi, China
	Cladding Steel Plat		Color Coated Steel Plate		Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet
2	Pressure Gauge Assembly	Axial Pressure Gauge	Y100 0~ 1.6MPa	2	Shanghai Tianchuan
		Pressure Switch	LEF0	1	Lifu
		Pressure Transmitter	0-1.6MPA	1	Lihe
3	Water Level Device	High-Temperature Ball Valve	PN16 DN25	3	Feiqiu
		Check Valve	DN25	3	Xide
		Magnetic Float Level Gauge	UHZ-519	1	Tianrun
		WaterLevel Sight Glass	L =350	1	Lihe
		Water Level Alarm	Standard Configuration	1	Customization
		Overtemperature Alarm	PT100	1	Customization
4	Waste Discharge System	Drain Valve	DN32	2	Feiqiu
5	Condensate Pump	Condenser	CHL2-30-0.37KW	1	Ximu Pump Industry
6	Water Inlet System Safety	Feedwater Pump	CDL2-130	1	Nanyuan
7	Safety Valve Assembly	Safety Valve	A28H-16 PN16 DN32	2	Yongyi
8	Main Steam Valve	Main Steam Valve	DN40	1	Feiqiu
9	Control Cabinet	LCD Computer Control Panel	Standard Configuration	1	Lihe
10	Energy-saving Device	Pressure Condenser	Matching Equipment	1	GB3087
11	Condenser	Atmospheric Condenser	Matching Equipment	1	ND Steel Fin Tube

Technical Parameters of 500KG/h Steam Generator
NO	Name	Unit	DSS0.5-0.8-Q(Y)
1	Equipment Type		Multi-Box Water Tube Type
2	Rated Gas Supply Capacity	Kg/h	500
3	Rated pressure	MPa	0.8
4	Saturated Steam Temperature	ºC	175
5	Fuel type	Kcal/KG	Diesel / Natural Gas
6	Fuel Calorific Value	Kcal/Nm3	8500Kcal/Nm.
7	Fuel Consumption at Rated Power		Gas37.5Nm3/h,Oil32.kg/h
8	Load Adjustment Range	%	20-100%
9	Maximum Operating Water Capacity	L	46.88
10	Design Thermal Efficiency	%	101.11%
11	Saturated Steam Generation Time	min	≤5
12	Steam Dryness	%	>99
13	Combustion Control Method		Proportional Control
14	Flue Gas Temperature	ºC	≤70
15	Boiler Water Capacity	L	46.88
16	Chimney Diameter	mm	Φ219
17	Main Steam Outlet	DN	40
18	Safety Valve	DN	32*2
19	Blow-off Valve	DN	32
20	Single Unit Weight	Kg	1160
21	Unit Dimensions	mm	2028*1220*1776 mm
22	Operating Voltage		380v 3N-50HZ
23	Hydrostatic Test	MPa	1.2

Technical Specifications of 1000KG/H Steam Generator
NO	Name	Unit	DSS1.0-0.8-Y(Q)
1	Equipment Type		DSS Water-tube Type
2	Rated Steam Output	Kg/h	1000
3	Rated Pressure	MPa	0.8
4	Saturated Steam Temperature	ºC	175
5	Fuel Type	Kcal/KG	Diesel/Natural Gas
6	Calorific Value	Kcal/Nm3	8500Kcal/Nm³
7	Fuel Consumption @100% Load		Gas78Nm3/h ,Oil65.4kg/h
8	Load Adjustment Range	%	---
9	Max Operating Water Volume	L	48.69
10	Design Thermal Efficiency	%	100.76%
11	Time to Saturated Steam	min	≤5
12	Steam Dryness	%	>99
13	Combustion Control		Modulating
14	Flue Gas Temperatur	ºC	70-80
15	Boiler Water Volum	L	49.8
16	Chimney Diameter	mm	Φ273
17	Main Steam Outlet	DN	40
18	Safety Valve	DN	32*2
19	Blowdown Valve	DN	32
20	Unit Weight	Kg	1860
21	Dimensions	mm	2180*1410*1975 mm
22	Power Supply		380v 3N-50HZ
23	Hydraulic Test	MPa	1.2
24	Gas Supply Pressure	KPa	6 ~ 8 KPa (dynamic pressure)

Applications:
This versatile High Efficiency Oil Gas Steam Generator is extensively utilized across a spectrum of industries, providing unmatched performance in laundry & ironing services, sophisticated packaging machinery, innovative biopharmaceuticals, delectable food processing, efficient steam cleaning operations, reliable hot water supply, meticulous concrete curing, rejuvenating saunas, and countless other applications.

Usage:
To ensure optimal performance, first connect the generator to suitable water and power sources. Set your parameters, which are already factory-configured for your convenience. Once activated, the intelligent water pump will automatically fill to the designated level, pausing once achieved. The burner operates seamlessly, adjusting to meet your pressure settings. For extended periods of inactivity, it's recommended to drain the water to preserve the system's pristine condition.

After-Sales Service & Quality Guarantee
Quality Commitment:
Every unit is crafted and rigorously tested in accordance with the highest standards, including comprehensive weld inspection and oversight. Rest assured, our products are guaranteed to be original and genuinely sourced, reflecting our unwavering commitment to quality.
Service Commitment
Warranty: Enjoy peace of mind with our one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, you can still benefit from the lowest market prices on spare parts, ensuring continued reliability and value.
 

Main Products

Company Profile

Jiangsu Weifu Special Equipment Co., Ltd. proudly stands at Tieta Road, Guyang Town, in the dynamic and industrious Dantu District of Zhenjiang City.Jiangsu Weifu Special Equipment Co., Ltd. is passionately dedicated to the seamless integration of boiler marketing resources across mainland China. Through an extensive marketing network, we adeptly communicate the core ethos, unmatched quality, competitive pricing, and top-tier service of Weifu's extensive range of (oil, gas, electricity) boilers directly to our esteemed customers. Anchored by the guiding principles of 'being a real person and doing things honestly,' we are steadfast in our mission to craft exquisite products that bring warmth to the world. In the dynamic operations of the Weifu boiler market, we ensure that customers receive unparalleled value, employees experience profound growth, shareholders gain substantial benefits, our company achieves remarkable development, and our nation enjoys increased tax revenues.
Boasting a robust workforce of over 200 dedicated employees, including 40 seasoned professional technicians, Jiangsu Weifu Special Equipment Co., Ltd. spans an impressive 20,000 square meters of state-of-the-art factory space. Equipped with cutting-edge manufacturing and testing facilities, our specialization in the meticulous design and production of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers is unmatched.
Guided by the visionary business philosophy that 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. has masterfully developed an extensive array of boiler products, featuring vertical/horizontal gas (oil) steam boilers, vertical/horizontal gas (oil) normal pressure/pressure hot water boilers, electric heating steam boilers, and beyond. Encompassing 7 series with nearly 300 meticulously engineered specifications, our products embody the pinnacle of clean combustion technology. The innovative horizontal pressure boiler design incorporates advanced features such as corrugated and conical furnaces, threaded smoke pipes, and a wet back three-pass system. Equipped with high-performance imported burners from renowned brands like Riello, Aucma, Black & Decker, and Weishaupt, our boilers epitomize high efficiency, energy conservation, and environmental sustainability. Further enhancing our boilers' performance, we integrate pressure or normal pressure economizers and condensers, effectively lowering exhaust temperatures and minimizing emissions of dust, nitrogen oxides, and sulfur oxides. This commitment to excellence has established Weifu Boiler as a distinguished national supplier of small and medium-sized oil (gas, electric) boilers, with a diverse clientele spread across major urban centers throughout mainland China, significantly contributing to the region's environmental protection and energy conservation efforts.
 

Certifications

The company proudly holds a prestigious national Class B manufacturing certificate. In the dynamic and competitive boiler market, where opportunities and challenges coexist, Jiangsu Weifu Special Equipment Co., Ltd. is steadfast in its commitment to innovation and creativity, driving forward its development. Adhering to the core principle of building trust through cooperative relationships, we ensure unmatched quality that captures significant market share. Join us in experiencing the exceptional value and reliability that Weifu Boiler promises to deliver consistently.

FAQ

1. How to buy a good boiler?

A: Choose a good supplier.

B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on

C:Price is not the only problem, quality and service also important.

 

2. What is your main product?

A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.

 

3. Q: How long is your lead time?

A: Generally it is 30 days, depends on your needs and project scales.