Product Description
Product Design:Water and Steam System: This advanced generator boasts a horizontal water-tube configuration. Experience the power of pre-heated feedwater through a pressurized economizer, seamlessly generating steam within the innovative membrane furnace and convection zones. Our steam-water separation is expertly managed with steam-water baffles in the upper header. Multiple headers ensure optimal steam buffering and preheat the feedwater, effectively mitigating corrosion and scaling challenges.
Combustion and Exhaust System: Situated on the membrane furnace side, our burner ensures efficient operation. High-temperature flue gases navigate through a sophisticated multi-pass convection and economizer setup. State-of-the-art serpentine gas tubes and laser-welded finned tubes engage in counterflow heat exchange, significantly enhancing waste heat recovery and boosting efficiency.
Advantages Comparison
Energy Saving: Achieve unprecedented energy efficiency with rapid startup times, superior efficiency levels, and notably low flue gas temperatures. Premium burners are meticulously designed to maximize fuel savings, ensuring sustainable operation.
Safety: Our design excels in safety with non-special equipment classification, low water capacity, and multiple safety protections, all complemented by explosion-proof construction for your peace of mind.
Installation: Streamline your setup with our product-no need for approvals, notifications, or exhaustive inspections. Enjoy a simple, straightforward installation process.
Operation: Reduce operational costs with no need for licensed operators. Benefit from decreased labor expenses without compromising on performance.
Annual Inspection: Simplify maintenance with no mandatory inspections required. Only user verification of the safety valve and pressure gauge is necessary, ensuring hassle-free operation.
Overall Benefits:Our generator stands out with its compact design, conserving steel, and transportability. It effectively replaces traditional boilers, delivering tangible economic and social advantages.
Technical Features:With no annual inspections or licensing needs, our generator boasts NOx emissions of less than 30mg/m³. The pressurized economizer, multi-level safety features, counterflow heat exchanger, and swift 3-minute steam generation with adaptable burners are at your service.
Advantages Over Traditional Boilers
The DSS water tube steam generator stands out with a water volume of less than 50L, exempting it from annual inspections, thus removing safety hazards. It utilizes interdisciplinary design principles to generate steam in under 3 minutes, achieving over 20% energy savings compared to traditional boilers. Experience intelligent control systems, rapid steam generation, high thermal efficiency, multi-pass heat exchange, and on-demand energy supply, alongside convenient installation and anti-scaling properties.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy the benefits of no annual inspections, rapid 1-2 minute steam generation, explosion-free operation, unmanned convenience, and exceptional thermal efficiency exceeding 99%. With high dryness, compactness, low flue gas temperatures (60-70°C), smart control, and minimal maintenance, this option delivers superior performance.
Vs. LSS Once-Through Steam Generator:
Benefit from lower thermal losses during start/stop cycles, reduced scaling, no dry-burning risks, and superior efficiency under variable loads. Experience lower chemical costs, easier maintenance, longer lifespan, stable feedwater, large steam capacity, and outstanding furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is a Class D boiler adhering to rigorous standards, certifications, and supervision. It offers an optimal water volume, clear water quality requirements, safe pressure levels, long lifespan, and a stable structure, despite higher steel consumption. No registration or annual inspection is necessary, making it highly efficient and convenient.
Advanced Structure:
This horizontal multi-pass water-tube boiler with headers reaches a remarkable steam pressure of 0.8 MPa within 3 minutes. It features an ample heating surface and high efficiency, achieved through internally welded fins. The S-shaped economizer, utilizing laser-welded fin technology, ensures energy savings. Pre-installed piping on this compact unit simplifies installation and relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
On-site setup is effortless, requiring only connections for water, electricity, gas, and chimney for immediate commissioning. This streamlined process significantly reduces installation costs and time.
Flexible Configuration:
Our Industrial Low Nox Energy Saving Steam Generator comes with standard burner configurations that seamlessly meet emission requirements. Tailor-made customizations are also available to perfectly match your specific needs.
Eco-Friendly and Durable:
Experience the future of sustainability with our new economizer, designed to lower exhaust temperatures while boosting efficiency. Our state-of-the-art Low-NOx pre-mixed burner guarantees an exceptional combustion rate with minimal emissions, fully aligning with stringent environmental standards. This innovative unit features a minimal water volume, classifying it as a Class D boiler. This unique classification means no dedicated boiler room or annual inspections are required, significantly slashing labor costs.
Safe and Reliable:
Crafted from premium 20# boiler steel, this generator adheres strictly to Class D standards. With a water volume of less than 50L, it is exempt from approval and inspection, ensuring hassle-free compliance. Enjoy the convenience of automated operation, featuring programmable ignition, multiple water feeding options, and robust overpressure and flameout protection. It's user-friendly, cost-effective, and operates quietly for your peace of mind.
Efficient and Energy-Saving:
Our advanced micro-positive pressure combustion technology ensures complete fuel combustion. Achieve rated pressure within just 3 minutes of a cold start, dramatically reducing start-up energy consumption and boosting overall efficiency.
Flexible Management:
This versatile steam generator can be strategically deployed in distributed layouts, significantly reducing heat loss across the network. It is ideal for modular replacement scenarios of steam boilers with capacities up to 6T/h.
Design Advantages:
Featuring an integrated, large-capacity steam reservoir, our generator effectively addresses the challenge of insufficient steam storage during low-load combustion, ensuring a seamless and uninterrupted steam supply.
Quality Assurance:
Experience peace of mind with standardized mass production processes and thorough third-party inspections before delivery, guaranteeing reliable quality and a remarkably low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Industrial Low Nox Energy Saving Steam Generator is a versatile solution engineered for a diverse range of industries. From laundry & ironing and packaging machinery to biopharmaceuticals and food processing, it efficiently meets your steam and heat needs. Whether for steam cleaning, hot water supply, concrete curing, or creating the perfect sauna environment, this steam generator ensures optimal performance with sustainability in mind.
Usage:
To operate, simply connect to qualified water and power sources. The system comes with preset parameters for seamless operation. Once activated, the water pump will automatically replenish to the designated level, halting for safe operations as needed. The burner autonomously adjusts according to the predetermined pressure settings. For extended periods of inactivity, it's advisable to drain remaining water, ensuring cleanliness and longevity of the unit.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are crafted and verified in accordance with stringent industry standards, complete with thorough weld inspections and supervision certifications. We pledge that each unit is original, authentic, and meets the highest standards of quality and reliability.
Service Commitment
We offer a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, benefit from our commitment to affordability, with spare parts priced at the most competitive rates in the market.
Main Products
Company Profile
Nestled along the prominent Tieta Road in Guyang Town, Dantu District, Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation and excellence.Jiangsu Weifu champions a holistic approach to boiler marketing across mainland China, seamlessly merging the essence of quality, value, and service into every oil, gas, and electricity boiler we offer. With a commitment to our core values of 'integrity and excellence', we are dedicated to producing superior products that bring warmth to the world. Our philosophy emphasizes customer satisfaction, employee growth, shareholder profits, corporate advancement, and national contribution through tax revenue as key drivers of our mission.
Boasting a dynamic team of over 200 skilled professionals, including 40+ experts in various technical fields, our company is equipped with expansive modern facilities that span over 20,000 square meters. We specialize in designing and manufacturing a diverse range of cutting-edge gas (oil, electricity) boilers, including hot water, steam, and vacuum hot water models, as well as organic carrier boilers, all crafted with precision and innovation.
Guided by the principle 'what customers need is what we make', we focus on delivering a comprehensive suite of boiler solutions. Our portfolio features an impressive array of products, encompassing vertical and horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, and electric heating variants. Our 7 series, with nearly 300 specifications, incorporate clean combustion technology and advanced design elements like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass configurations. Equipped with world-class imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers set the benchmark for high efficiency, energy savings, and eco-friendliness. Further enhanced with economizers and condensers, our boilers minimize exhaust temperatures and reduce emissions of dust, nitrogen, and sulfur oxides, reinforcing our commitment to sustainability. As a leader in the national market for small to medium-sized oil (gas, electric) boilers, Weifu Boiler is a pivotal player in promoting environmental protection and energy conservation across China, serving clients in major cities nationwide.
Certifications
Our distinguished company proudly holds a coveted national Class B manufacturing certificate, a testament to our unwavering commitment to excellence and quality. In the dynamic boiler market where boundless opportunities and formidable challenges coexist, Jiangsu Weifu Special Equipment Co., Ltd. stands resolute. We faithfully adhere to our guiding principle of 'creativity for development, credit for cooperation, quality for market share.' By embracing innovation and nurturing trust, we are poised to redefine industry standards and elevate market presence. Join us in celebrating the unparalleled value brought by Weifu Boiler, as we forge ahead together towards a future brimming with potential and success.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}