High Efficiency Explosion-Proof Steam Generator for Safe Operations

Product Description

Product Description

 

Product Design:Water and Steam System: Experience the superior engineering of a horizontal water-tube design. Our system utilizes softened feedwater pre-heated through an advanced pressurized economizer. Steam generation occurs in the robust membrane furnace and convection sections, while the innovative steam-water baffles in the upper header ensure seamless steam-water separation. Multiple headers not only provide optimal steam buffering but also preheat feedwater efficiently, significantly reducing the likelihood of corrosion and scaling.
Combustion and Exhaust System: Strategically positioned burner on the membrane furnace side optimizes performance. High-temperature flue gas navigates through our state-of-the-art multi-pass convection and economizer sections. With serpentine gas tubes and laser-welded finned tubes, the economizer maximizes counterflow heat exchange, elevating waste heat recovery to new heights.
 

Advantages Comparison
Energy Saving: Benefit from rapid startup, unmatched efficiency, and remarkably low flue gas temperatures. Our premium burners are designed for exceptional fuel conservation, providing unparalleled energy savings.
Safety: Our generator is classified as non-special equipment, boasting low water capacity and equipped with multiple protection measures. Its explosion-proof design ensures peace of mind during operations.
Installation: Experience hassle-free setup with no need for approvals, notifications, or inspections. Our installation process is designed for simplicity and convenience.
Operation: Eliminate the need for licensed operators, significantly reducing labor costs while ensuring smooth and efficient operations.
Annual Inspection: Avoid cumbersome mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance.
Overall Benefits:Designed for compactness and efficiency, our generator minimizes steel usage and is easily transportable, replacing traditional boilers while delivering exceptional economic and social benefits.
Technical Features:Marvel at the absence of annual inspections and licensing requirements. With NOx emissions <30mg/m³, advanced pressurized economizer, and multi-level safety, enjoy efficient counterflow heat exchange and steam within just 3 minutes. Adaptable burners ensure unparalleled performance.

Advantages Over Traditional Boilers
The DSS water tube steam generator, with a water volume less than 50L, is free from annual inspections and associated safety risks. Using cutting-edge interdisciplinary design, achieve steam in just 3 minutes, securing over 20% energy savings compared to traditional boilers. Enjoy intelligent control, swift steam production, high thermal efficiency, and multi-pass heat exchange. Experience alternate intelligent operation, on-demand energy provisioning, convenient nearby installation, and anti-scaling capabilities.

Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Benefit from a lack of mandatory annual inspections, rapid 1-2 minute steam generation, explosion-free operation, unmanned efficiency, and greater than 99% thermal efficiency. Enjoy high steam dryness, compact form, remarkably low flue gas temperatures (60-70°C), rapid functionality, smart control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal losses during start/stop cycles, reduced scaling, no risk of dry burning, exceptional efficiency under variable loads, and reduced chemical costs. Our generator offers easier maintenance, extended lifespan, and stable feedwater, with large steam capacity and superior furnace insulation.
Vs. Steam Generators with <30L Water Volume:
DSS is recognized as a Class D boiler, adhering to strict standards, certifications, and supervision. It boasts a reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and a stable structure. Despite higher steel consumption, it requires no registration or annual inspection.

Advanced Structure:
The horizontal multi-pass water-tube boiler with headers achieves an impressive 0.8 MPa steam pressure within just 3 minutes. Featuring an ample heating surface and high efficiency via internally welded fins, it also includes an S-shaped economizer with innovative laser-welded fin technology for significant energy savings. Pre-installed piping on this compact unit facilitates effortless installation and relocation, while the fully water-tube design eliminates explosion risks for your peace of mind.
Easy Installation:
Simply connect water, electricity, gas, and chimneys on-site for immediate commissioning. Our efficient setup dramatically reduces installation costs, ensuring a swift and seamless transition.
Flexible Configuration:
Our advanced technology offers standard burner configurations that flawlessly meet emission requirements, enhancing environmental responsibility. We also provide bespoke customization options tailored to your unique operational needs.
Eco-Friendly and Durable:
Experience the pinnacle of eco-efficiency with our cutting-edge economizer that reduces exhaust temperatures and amplifies operational efficiency. Our low-NOx pre-mixed burner guarantees superior combustion rates with minimal emissions, adhering to the highest environmental standards. Classified as a Class D boiler, the unit's compact water volume negates the need for a dedicated boiler room or annual inspections, significantly cutting labor costs.
Safe and Reliable:
Crafted from 20# boiler steel and upholding Class D standards, our product is meticulously engineered for top-tier safety and reliability. With a water volume under 50L, it is exempt from approval and inspection, ensuring seamless operation. Equipped with sophisticated automation, including programmable ignition and cutting-edge overpressure/flameout protection, it promises ease of use, low maintenance costs, and whisper-quiet functionality.
Efficient and Energy-Saving:
Witness unparalleled efficiency with our micro-positive pressure combustion that ensures comprehensive fuel utilization. Achieve rated pressure in just 3 minutes from a cold start, dramatically reducing energy consumption during start-up.
Flexible Management:
Designed for exceptional adaptability, our product supports distributed layouts, minimizing thermal loss across the network. It is perfectly suited for modular replacements of steam boilers up to 6T/h, delivering unmatched flexibility.
Design Advantages:
Our innovative built-in large-capacity steam reservoir offers a flawless solution to the common challenge of insufficient steam storage during low-load combustion, ensuring consistent and reliable operation.
Quality Assurance:
We guarantee unmatched quality with our standardized mass production and rigorous third-party inspections before delivery. Expect exceptional reliability and a remarkably low failure rate, cementing our commitment to excellence.
 

Product Parameters

Standard Configuration List of Steam Generator
NO	Component Name		Specification / Model	Quantity	Remark
1	Steam Generator Body		DSS0.5/1.0-0.8-Y ,Q	1	Fuel Oil / Natural Gas
	Main Body Steel Tube		20# Seamless Steel Pipe	1	Made in Qianzhou, Wuxi, China
	Cladding Steel Plat		Color Coated Steel Plate		Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet
2	Pressure Gauge Assembly	Axial Pressure Gauge	Y100 0~ 1.6MPa	2	Shanghai Tianchuan
		Pressure Switch	LEF0	1	Lifu
		Pressure Transmitter	0-1.6MPA	1	Lihe
3	Water Level Device	High-Temperature Ball Valve	PN16 DN25	3	Feiqiu
		Check Valve	DN25	3	Xide
		Magnetic Float Level Gauge	UHZ-519	1	Tianrun
		WaterLevel Sight Glass	L =350	1	Lihe
		Water Level Alarm	Standard Configuration	1	Customization
		Overtemperature Alarm	PT100	1	Customization
4	Waste Discharge System	Drain Valve	DN32	2	Feiqiu
5	Condensate Pump	Condenser	CHL2-30-0.37KW	1	Ximu Pump Industry
6	Water Inlet System Safety	Feedwater Pump	CDL2-130	1	Nanyuan
7	Safety Valve Assembly	Safety Valve	A28H-16 PN16 DN32	2	Yongyi
8	Main Steam Valve	Main Steam Valve	DN40	1	Feiqiu
9	Control Cabinet	LCD Computer Control Panel	Standard Configuration	1	Lihe
10	Energy-saving Device	Pressure Condenser	Matching Equipment	1	GB3087
11	Condenser	Atmospheric Condenser	Matching Equipment	1	ND Steel Fin Tube

Technical Parameters of 500KG/h Steam Generator
NO	Name	Unit	DSS0.5-0.8-Q(Y)
1	Equipment Type		Multi-Box Water Tube Type
2	Rated Gas Supply Capacity	Kg/h	500
3	Rated pressure	MPa	0.8
4	Saturated Steam Temperature	ºC	175
5	Fuel type	Kcal/KG	Diesel / Natural Gas
6	Fuel Calorific Value	Kcal/Nm3	8500Kcal/Nm.
7	Fuel Consumption at Rated Power		Gas37.5Nm3/h,Oil32.kg/h
8	Load Adjustment Range	%	20-100%
9	Maximum Operating Water Capacity	L	46.88
10	Design Thermal Efficiency	%	101.11%
11	Saturated Steam Generation Time	min	≤5
12	Steam Dryness	%	>99
13	Combustion Control Method		Proportional Control
14	Flue Gas Temperature	ºC	≤70
15	Boiler Water Capacity	L	46.88
16	Chimney Diameter	mm	Φ219
17	Main Steam Outlet	DN	40
18	Safety Valve	DN	32*2
19	Blow-off Valve	DN	32
20	Single Unit Weight	Kg	1160
21	Unit Dimensions	mm	2028*1220*1776 mm
22	Operating Voltage		380v 3N-50HZ
23	Hydrostatic Test	MPa	1.2

Technical Specifications of 1000KG/H Steam Generator
NO	Name	Unit	DSS1.0-0.8-Y(Q)
1	Equipment Type		DSS Water-tube Type
2	Rated Steam Output	Kg/h	1000
3	Rated Pressure	MPa	0.8
4	Saturated Steam Temperature	ºC	175
5	Fuel Type	Kcal/KG	Diesel/Natural Gas
6	Calorific Value	Kcal/Nm3	8500Kcal/Nm³
7	Fuel Consumption @100% Load		Gas78Nm3/h ,Oil65.4kg/h
8	Load Adjustment Range	%	---
9	Max Operating Water Volume	L	48.69
10	Design Thermal Efficiency	%	100.76%
11	Time to Saturated Steam	min	≤5
12	Steam Dryness	%	>99
13	Combustion Control		Modulating
14	Flue Gas Temperatur	ºC	70-80
15	Boiler Water Volum	L	49.8
16	Chimney Diameter	mm	Φ273
17	Main Steam Outlet	DN	40
18	Safety Valve	DN	32*2
19	Blowdown Valve	DN	32
20	Unit Weight	Kg	1860
21	Dimensions	mm	2180*1410*1975 mm
22	Power Supply		380v 3N-50HZ
23	Hydraulic Test	MPa	1.2
24	Gas Supply Pressure	KPa	6 ~ 8 KPa (dynamic pressure)

Applications:
Our High Efficiency Explosion-Proof Steam Generator is designed for versatile use and can be seamlessly integrated into various industries. Whether it's in laundry and ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, or even concrete curing and saunas, this steam generator proves its reliability and efficiency across all sectors.

Usage:
Achieving seamless operations is simple with our steam generator. Begin by connecting it to qualified water and power sources. The system is practically intelligent, with parameters preset to factory defaults for convenience. Upon activation, the water pump automatically fills to the set level, ensuring optimal performance with no intervention needed. The burner smartly adjusts, operating in accordance with set pressure levels to maintain efficiency. For prolonged shutdowns, we recommend draining any remaining water to uphold the generator's cleanliness and operational integrity.

After-Sales Service & Quality Guarantee
Quality Commitment:
Rest assured, every unit of our steam generator is crafted with precision and compliance. It is manufactured and rigorously tested following the highest standards, including thorough weld inspections and certifications. Each piece is guaranteed to be entirely original and authentic, delivering peace of mind with every use.
Service Commitment
Our commitment to excellence extends beyond the sale with a comprehensive service guarantee. Benefit from a one-year warranty covering the boiler body, auxiliaries, and accessories. After the warranty period, we continue to support our clients by offering spare parts at the most competitive market prices, ensuring your operations remain smooth and cost-effective.
 

Main Products

Company Profile

Jiangsu Weifu Special Equipment Co., Ltd. is proudly situated on the esteemed Tieta Road in the vibrant Guyang Town, within the Dantu District of Zhenjiang City.At Jiangsu Weifu Special Equipment Co., Ltd., we are passionately dedicated to harnessing the vast potential of boiler marketing resources across the expanse of mainland China. Through our expansive and strategic marketing network, we deliver the esteemed Weifu quality and value-embracing oil, gas, and electricity boilers-directly to our valued customers. Guided by our unwavering principle of 'being real people and doing things honestly,' we craft exceptional products that bring warmth to the world. Our ethos ensures that in the flourishing Weifu boiler market, customers gain unparalleled value, employees thrive and grow, shareholders enjoy remarkable returns, our company experiences robust development, and the nation benefits from increased tax revenues.
With a dynamic team of over 200 dedicated employees, including more than 40 seasoned professional technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts a sprawling modern facility covering over 20,000 square meters. Equipped with cutting-edge manufacturing and testing apparatus, we specialize in the innovative design and production of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers. Our commitment to excellence shines through every product we meticulously create.
Embracing the philosophy of 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. champions a diverse and comprehensive range of boiler products. Our portfolio includes vertical/horizontal gas (oil) steam boilers, pressure hot water boilers, electric heating steam boilers, and more-spanning 7 distinctive series and nearly 300 unique specifications. Committed to sustainable progress, our products leverage advanced clean combustion technology, featuring groundbreaking designs like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass structures. Incorporating top-tier imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve superior efficiency and eco-friendly operation. Additionally, our boilers are equipped with innovative pressure economizers and condensers to optimize exhaust temperature, minimizing dust and harmful emissions. As a leading national supplier, Weifu Boiler proudly serves a wide array of customers across China's bustling urban landscapes, championing energy conservation and environmental stewardship.
 

Certifications

Jiangsu Weifu Special Equipment Co., Ltd. proudly holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market where both opportunities and challenges abound, Weifu Boiler remains committed to our core principles: 'creativity for development, credit for cooperation, and quality for market share.' Our unwavering dedication ensures that every client experiences the remarkable value that Weifu Boiler brings. Together, let's embrace innovation, foster collaboration, and secure a prominent place in the industry.

FAQ

1. How to buy a good boiler?

A: Choose a good supplier.

B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on

C:Price is not the only problem, quality and service also important.

 

2. What is your main product?

A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.

 

3. Q: How long is your lead time?

A: Generally it is 30 days, depends on your needs and project scales.