Product Description
Product Design:Water and Steam System: This state-of-the-art horizontal water-tube structure is designed to maximize efficiency. Softened feedwater undergoes pre-heating through a pressurized economizer, then transforms into steam within our sophisticated membrane furnace and convection sections. Our advanced steam-water baffles in the upper header ensure impeccable steam-water separation, while multiple headers not only buffer steam but also ingeniously preheat feedwater to significantly mitigate corrosion and scaling issues.
Combustion and Exhaust System: Our superior burner, strategically located on the membrane furnace side, channels high-temperature flue gas through a meticulously engineered multi-pass convection and economizer sections. Employing serpentine gas tubes paired with laser-welded finned tubes in the economizer, we achieve outstanding counterflow heat exchange, optimizing waste heat recovery to new heights.
Advantages Comparison
Energy Saving: With our product's swift startup capabilities, unmatched efficiency, and minimal flue gas temperature, along with cutting-edge premium burners, we offer exceptional fuel savings.
Safety: Our product is designed as a non-special equipment with low water capacity, featuring multiple protective measures and explosion-proof capabilities for unparalleled safety.
Installation: Enjoy a hassle-free setup process with no need for approval, notification, or inspection - it's as simple as it gets.
Operation: Operates smoothly without requiring a licensed operator, leading to substantial reductions in labor costs.
Annual Inspection: Our design eliminates the need for mandatory inspections. Users only need to verify the safety valve and pressure gauge, simplifying maintenance.
Overall Benefits:Compact, efficient, and lightweight, our product saves on steel and is easily transportable. It serves as a modern replacement for traditional boilers, bringing both economic and social advancements.
Technical Features:With no annual inspections and no license requirements, our technology boasts NOx emissions of less than 30mg/m³. Featuring a pressurized economizer, multi-level safety measures, counterflow heat exchange, rapid 3-minute steam generation, and adaptable burners, it's the future of steam generation.
Advantages Over Traditional Boilers
Our DSS water tube steam generator, with a water volume under 50L, is a game-changer, exempt from annual inspections and devoid of safety risks. Leveraging interdisciplinary design principles, it generates steam in a mere 3 minutes and delivers over 20% energy savings compared to traditional boilers. Key benefits include intelligent control systems, fast steam production, high thermal efficiency, multi-pass heat exchange processes, alternate intelligent operation modes, on-demand energy supply, nearby installation capabilities, and innovative anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our product excels with no annual inspection, steam generation in just 1-2 minutes, explosion-free operation, and unmanned systems. It boasts a thermal efficiency greater than 99%, high steam dryness, compactness, low flue gas temperatures (60-70°C), rapid response, smart controls, and minimal maintenance needs.
Vs. LSS Once-Through Steam Generator:
Experience reduced thermal loss during start/stop, minimized scaling, no risk of dry burning, exceptional efficiency under variable loads, lower chemical costs, simpler maintenance, extended lifespan, stable feedwater characteristic, large steam capacity, and superb furnace insulation with our cutting-edge technology.
Vs. Steam Generators with <30L Water Volume:
Classified as a Class D boiler, our DSS model adheres to rigorous standards, certifications, and supervision. It offers a balanced water volume with clear water quality requirements, safe pressure settings, long-lasting lifespan, and a stable structure, despite a higher steel consumption. Enjoy peace of mind with no registration or annual inspection requirements.
Advanced Structure:
Our horizontal multi-pass water-tube boiler, equipped with headers, achieves a remarkable 0.8 MPa steam pressure in just 3 minutes. Its ample heating surface, coupled with high efficiency through internally welded fins and an S-shaped economizer utilizing laser-welded fin technology, sets a new standard for energy savings. Pre-installed piping on this compact unit ensures effortless installation and relocation, while the fully water-tube design eradicates explosion hazards.
Easy Installation:
Experience seamless on-site setup with only water, electricity, gas, and chimney connections required for immediate commissioning, cutting down installation costs significantly.
Flexible Configuration:
Our standard burner configurations are expertly designed to surpass emission requirements. For those with unique needs, customization is readily available to ensure your specific requirements are met seamlessly.
Eco-Friendly and Durable:
Experience enhanced efficiency with our cutting-edge economizer, designed to significantly lower exhaust temperatures. Our low-NOx pre-mixed burner is engineered for a superior combustion rate, all while maintaining impressively low emissions that adhere to stringent environmental standards. With its compact water volume, this unit proudly qualifies as a Class D boiler. Enjoy the freedom of not needing a dedicated boiler room or annual inspections, effectively minimizing labor costs and operational complexity.
Safe and Reliable:
Crafted from premium 20# boiler steel, our units align with Class D safety standards. Featuring a water volume under 50L, they are exempt from approval and inspection processes. The system boasts automated operations with a programmable ignition, multilayered water feeding, and essential overpressure and flameout protections. Embrace the ease of use and maintenance, complemented by a low-cost, quiet operation that sets new benchmarks in reliability.
Efficient and Energy-Saving:
Our innovative micro-positive pressure combustion system guarantees complete fuel utilization. Benefit from a rapid cold start that achieves rated pressure within just 3 minutes, drastically reducing start-up energy consumption and enhancing your energy efficiency.
Flexible Management:
Our system's design supports flexible deployment in distributed layouts, effectively curtailing heat loss in the network. It is perfectly suited for the modular replacement of steam boilers with capacities up to 6T/h, offering unmatched adaptability.
Design Advantages:
The sophisticated built-in large-capacity steam reservoir expertly addresses the challenge of insufficient steam storage during low-load combustion, ensuring consistent performance.
Quality Assurance:
With standardized mass production and comprehensive third-party inspections conducted before delivery, our products promise reliable quality and maintain a remarkably low failure rate, providing peace of mind and robust performance.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Discover the remarkable versatility of our Explosion-Proof High Efficiency Steam Generator with Low Emission, from Jiangsu Weifu Special Equipment Co., Ltd., as it seamlessly integrates into a diverse array of industries. From laundry & ironing to packaging machinery, biopharmaceuticals, and food processing, this generator is your ultimate solution. Experience the impeccable efficiency in steam cleaning, hot water supply, and concrete curing. It even enhances the tranquility of saunas and more, proving itself indispensable in various applications.
Usage:
Begin your experience with our steam generator by simply connecting qualified water and power sources. Enjoy unmatched convenience with factory preset parameters. Upon activation, the water pump diligently feeds water to a precise level and ceases operation instantly. The burner smartly adjusts to maintain set pressure, ensuring optimal performance. For long-term shutdown, effortlessly drain the remaining water to preserve tidiness and cleanliness.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our esteemed steam generators are meticulously manufactured, adhering to relevant industry standards. Each unit undergoes rigorous weld inspection and is backed by supervision certificates, confirming its originality and authenticity. Expect nothing less than excellence.
Service Commitment
Our customer-centric approach offers a comprehensive one-year warranty for the boiler body, auxiliaries, and accessories, ensuring peace of mind. Post-warranty, we provide spare parts at the most competitive market prices, maintaining our commitment to exceptional service and support.
Main Products
Company Profile
Nestled in the heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. finds its home on Tieta Road, within the vibrant Guyang Town of Dantu District. This prime location positions us perfectly to serve our clients with ease and efficiency.Jiangsu Weifu is more than just a name; it's a promise of excellence intricately woven into the fabric of China's bustling boiler market. Our unwavering commitment extends across mainland China, as we leverage our expansive marketing network to deliver the unparalleled Weifu experience. This encompasses our superior quality, competitive pricing, and exceptional service standards for our oil, gas, and electricity boilers. Guided by our core ethos to 'be a real person and do things honestly,' we strive to create impeccable products that bring warmth to the world. In our dynamic market operations, we ensure that our valued customers receive undeniable value, our dedicated employees experience personal and professional growth, our esteemed shareholders enjoy lucrative benefits, and our company reaches new heights of development, all while contributing positively to the nation's tax revenue.
With a robust team of over 200 dedicated employees, including more than 40 skilled professionals, Jiangsu Weifu stands tall with a sprawling 20,000-square-meter facility. This modern hub is equipped with state-of-the-art manufacturing and testing equipment. Our expertise lies in the innovative design and precise manufacture of a prominent range of boilers: gas, oil, and electric hot water boilers; steam boilers; vacuum hot water boilers; and organic carrier boilers. Each product is a testament to our commitment to excellence.
Driven by the philosophy of 'what customers need is what we make,' Jiangsu Weifu's dedication to boiler innovation knows no bounds. Our impressive portfolio encompasses seven series and nearly 300 diverse specifications, including vertical and horizontal gas (oil) steam boilers, pressure hot water boilers, and electric heating solutions. All our products feature cutting-edge clean combustion technology. Our horizontal pressure boilers boast advanced designs like corrugated furnaces, conical furnaces, threaded smoke pipes, and wet-back three-pass structures, ensuring unmatched efficiency. Enhanced by imported burners from industry leaders like Riello, Aucma, Black & Decker, and Weishaupt, our boilers deliver exceptional energy savings and environmental benefits. Equipped with economizers and condensers, our units significantly lower exhaust temperatures and minimize emissions of dust, nitrogen oxides, and sulfur oxides, setting new standards for energy conservation and eco-friendliness. As a trusted national supplier, Weifu Boiler proudly serves small and medium-sized oil, gas, and electric boiler needs across China's major cities, championing environmental sustainability and energy efficiency.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. proudly holds a prestigious national Class B manufacturing certificate. In the dynamic and evolving boiler market, where opportunity and challenge walk hand in hand, Weifu Boiler stands firm by its core principles: fostering creativity for development, building trust through cooperation, and ensuring exceptional quality to capture valuable market share. Join us as we extend the remarkable values and esteemed reputation of Weifu Boiler to you, our valued partner.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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