Product Description
Product Design:Water and Steam System: Ingeniously crafted with a horizontal water-tube architecture, our system ensures optimal efficiency. Feedwater is skillfully pre-heated using a pressurized economizer, transitioning seamlessly to steam in both the membrane furnace and convection sections. With advanced steam-water separation, achieved through steam-water baffles located strategically within the upper header, the system ensures purity. Multiple headers are designed for efficient steam buffering and preheating feedwater, effectively minimizing corrosion and scaling for prolonged durability.
Combustion and Exhaust System: Our state-of-the-art burner is precisely positioned on the membrane furnace side, ensuring consistent performance. The high-temperature flue gas navigates through expertly designed multi-pass convection and economizer sections. The serpentine gas tubes and laser-welded finned tubes within the economizer utilize counterflow heat exchange, which significantly enhances waste heat recovery, providing an eco-friendly and efficient solution.
Advantages Comparison
Energy Saving: Our generator promises rapid startup and exceptional efficiency, maintaining low flue gas temperatures. Paired with premium burners, it guarantees unparalleled fuel savings, making it a sustainable choice.
Safety: Designed as non-special equipment, it boasts low water capacity with multiple safety protections. The unit is explosion-proof, ensuring peace of mind and operational safety.
Installation: Streamline your process with no need for approvals, notifications, or inspections. Installation is straightforward and hassle-free.
Operation: Eliminate the need for a licensed operator, significantly reducing labor expenses and simplifying operations.
Annual Inspection: Avoid cumbersome mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance.
Overall Benefits:Our compact design saves steel and is easily transportable, offering a modern alternative to traditional boilers. This innovation provides significant economic and social benefits.
Technical Features:Revolutionary features include no annual inspections, no licensing requirements, and remarkably low NOx emissions (<30mg/m³). Equipped with pressurized economizers, multi-level safety measures, and counterflow heat exchange, it achieves steam production in just 3 minutes. Adaptable burners enhance its versatility.
Advantages Over Traditional Boilers
The DSS water tube steam generator, boasting a water volume under 50L, is exempt from annual inspections, mitigating safety concerns. Leveraging interdisciplinary design principles, it generates steam in a mere 3 minutes and offers more than 20% energy savings compared to traditional boilers. Key advantages include intelligent control, rapid steam generation, high thermal efficiency, and advanced multi-pass heat exchange. Additional benefits are smart, alternate operations, on-demand energy supply, close proximity installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Eliminate the need for annual inspections. Achieve steam generation in just 1-2 minutes, with a design free of explosion risks and capable of unmanned operation. With over 99% thermal efficiency and high dryness, the compact unit maintains low flue gas temperatures (60-70°C) and offers fast, smart control with minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop operations, reduced scaling, and protection against dry burning. Efficient at variable loads, it lowers chemical costs and simplifies maintenance. Benefit from a longer lifespan, stable feedwater, large steam capacity, and superb furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS stands out as a Class D boiler, adhering to strict standards, certifications, and supervisory protocols. It features an optimal water volume and clear water quality requirements, ensuring safe pressure levels, a long lifespan, and a stable structure. Despite consuming more steel, it requires no registration or annual inspections, simplifying compliance.
Advanced Structure:
Our horizontal multi-pass water-tube boiler achieves an impressive 0.8 MPa steam pressure within 3 minutes. It boasts a generous heating surface and high efficiency through internally welded fins. The S-shaped economizer, featuring laser-welded fin technology, ensures maximum energy savings. Pre-installed piping on the compact unit facilitates easy relocation and installation, while the fully water-tube design mitigates explosion risks, enhancing safety.
Easy Installation:
Enjoy the benefit of a hassle-free setup with our Water Tube Steam Generator! Simply connect water, electricity, gas, and a chimney to get started instantly, significantly slashing installation costs and accelerating your path to productivity.
Flexible Configuration:
Our standard burner configurations meet all emission requirements, ensuring compliance with environmental regulations. For tailored solutions, customization is readily available to fit your specific needs.
Eco-Friendly and Durable:
Experience advanced energy efficiency with our new economizer, designed to lower exhaust temperatures effectively. Coupled with a Low-NOx pre-mixed burner, the unit achieves superior combustion rates and minimal emissions, adhering to strict environmental standards. Its minimal water volume classifies it as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, and thereby reducing labor costs.
Safe and Reliable:
Crafted from high-quality 20# boiler steel, our steam generator meets Class D standards with a water volume under 50L, exempting it from approval and inspection requirements. The unit features automated operations with programmable ignition, multiple water feeding options, and overpressure/flameout protection, ensuring ease of use, minimal maintenance, and operational safety while maintaining a low cost and quiet operation.
Efficient and Energy-Saving:
Optimize your energy consumption with micro-positive pressure combustion, ensuring a full fuel burn. Experience swift start-ups, reaching rated pressure in just 3 minutes, thus minimizing start-up energy consumption dramatically.
Flexible Management:
Designed for versatile deployment, our unit can be implemented in distributed layouts to reduce heat loss across networks. It is perfectly suited for modular replacements of steam boilers with capacities up to 6T/h.
Design Advantages:
Our steam generator features a built-in large-capacity steam reservoir, effectively addressing the challenge of insufficient steam storage during low-load combustion, ensuring reliable and steady steam supply.
Quality Assurance:
Ensure peace of mind with our standardized mass production process and stringent third-party inspections prior to delivery. The result is a product of reliable quality and an exceptionally low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Water Tube Steam Generator is a versatile powerhouse, expertly crafted to enhance operations across a diverse range of sectors. Its adaptability and efficiency make it an ideal choice for laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, and concrete curing. Whether operating a sauna or tackling other demanding applications, this generator provides reliable, eco-friendly heating solutions that meet your needs.
Usage:
Experience seamless operation with our intuitive Water Tube Steam Generator. Begin by connecting to qualified water and power sources. Utilize the factory-preset parameters, or adjust as needed for your specific requirements. Once activated, the intelligent water pump fills to the pre-set level autonomously, halting once complete. The efficient burner modulates to maintain desired pressure. For extended shutdowns, simply drain residual water to ensure pristine cleanliness and optimal maintenance.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our Water Tube Steam Generator is crafted with precision, adhering to the highest industry standards. Rigorous weld inspections and supervision ensure unmatched quality and safety. We guarantee that each unit is original, authentic, and offers superior performance, delivering excellence you can trust.
Service Commitment
We stand behind our Water Tube Steam Generator with a comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Beyond the warranty period, procure spare parts at the most competitive market prices, ensuring continued efficiency and peace of mind.
Main Products
Company Profile
Situated amidst the bustling hub at Tieta Road, Guyang Town, Dantu District, Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovative engineering and reliability.Jiangsu Weifu Special Equipment Co., Ltd. proudly integrates comprehensive boiler marketing resources across mainland China. Through an expansive marketing network, we elegantly present the unique concept, stellar quality, competitive pricing, and unparalleled service of our Weifu boilers (spanning oil, gas, and electricity) to our esteemed customers. Rooted in our philosophy of embodying integrity-'being a real person and doing things honestly'-we craft exquisite products that warm the world. Our commitment translates into creating immense value for our customers, opportunities for our employees to thrive, tangible benefits for shareholders, sustainable growth for our company, and substantial tax contributions to the country's fiscal framework.
With a robust team of over 200 dedicated professionals, including more than 40 specialized technicians, Jiangsu Weifu Special Equipment Co., Ltd. operates from a sprawling, state-of-the-art facility spanning over 20,000 square meters. Our advanced manufacturing and testing equipment enable us to specialize in the design and production of a diverse range of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers. Our modern factory is a powerhouse of innovation and excellence.
Guided by the principle that 'what customers need is what we make', our strategic focus on boiler products has led to the development of numerous series, encompassing vertical/horizontal gas (oil) steam boilers, both normal and pressure hot water boilers, electric heating boilers, and gas (oil) thermal oil boiler series, totaling 7 series and nearly 300 specifications. Utilizing cutting-edge clean combustion technology, our horizontally-designed pressure boilers boast advanced features like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass designs. Equipped with premium imported burners from renowned brands such as Riello, Aucma, Black & Decker, and Weishaupt, our boilers epitomize high efficiency, energy conservation, and environmental sustainability. With pressure and normal pressure economizers and condensers reducing exhaust temperatures and emissions, our boilers set the benchmark in energy-saving and eco-friendly solutions. As a national leader in small and medium-sized oil (gas, electric) boilers, our footprint extends across major Chinese cities, championing environmental protection and energy efficiency.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market where opportunities and challenges go hand in hand, Weifu Boiler stands firm with its guiding principles of 'creativity for development, credit for cooperation, and quality for market share.' We are committed to sharing the immense value of Weifu Boiler with you, inviting you to be a part of our innovative journey.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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