Product Description
Product Design:Water and Steam System: Revel in our horizontal water-tube design that seamlessly integrates cutting-edge technology. The softened feedwater undergoes pre-heating through a pressurized economizer, effortlessly generating steam within the innovative membrane furnace and convection sections. Experience flawless steam-water separation with steam-water baffles positioned in the upper header, while multiple headers offer superior steam buffering and preheat the feedwater to minimize corrosion and scaling.
Combustion and Exhaust System: Our advanced burner, strategically located on the membrane furnace side, ensures optimal efficiency. High-temperature flue gas navigates through multi-pass convection and economizer sections, while serpentine gas tubes and laser-welded finned tubes in the economizer utilize counterflow heat exchange for exceptional waste heat recovery.
Advantages Comparison
Energy Saving: Experience rapid startup, unparalleled efficiency, and reduced flue gas temperatures. Our premium burners are meticulously engineered to maximize fuel savings, offering a truly sustainable solution.
Safety: Our non-special equipment design ensures low water capacity with multiple protective features, delivering explosion-proof performance and paramount safety.
Installation: Enjoy hassle-free setup with no need for approval, notification, or inspection, streamlining the installation process.
Operation: Operate with ease and efficiency as no licensed operator is required, significantly reducing labor costs and enhancing productivity.
Annual Inspection: Benefit from the absence of mandatory inspections. Users are only required to verify the safety valve and pressure gauge, ensuring peace of mind.
Overall Benefits:Compact and transportable, this unit offers remarkable steel savings. It stands as a formidable replacement for traditional boilers, delivering significant economic and social gains.
Technical Features:Enjoy the freedom of no annual inspections or licensing requirements. With NOx emissions under 30mg/m³, a pressurized economizer, multi-level safety, counterflow heat exchangers, quick 3-minute steam production, and adaptable burners, our technology is truly a step ahead.
Advantages Over Traditional Boilers
The DSS water tube steam generator is revolutionizing the industry with its water volume under 50L, exemption from annual inspections, and elimination of safety risks. Utilizing interdisciplinary design principles, it generates steam in just 3 minutes while achieving over 20% energy savings compared to traditional boilers. Its intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, ease of installation, and anti-scaling features make it an unparalleled choice.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Exempt from annual inspections, this system generates steam in 1-2 minutes, ensuring explosion-free, unmanned operations with over 99% thermal efficiency. Designed for high dryness, it features a compact size, low flue gas temperature (60-70°C), rapid functionality, smart control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Experience reduced thermal loss during start/stop, diminished scaling, and prevention of dry burning. Our system excels at variable loads, reducing chemical costs, simplifying maintenance, extending lifespan, stabilizing feedwater, and offering large steam capacity with outstanding furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS model adheres to stringent standards, certifications, and supervision. It boasts a reasonable water volume, exacting water quality requirements, safe pressure, extended lifespan, and a stable structure. Despite higher steel consumption, it requires no registration or annual inspection, ensuring reliability and peace of mind.
Advanced Structure:
Our horizontal multi-pass water-tube boiler with headers achieves an impressive 0.8 MPa steam pressure in just 3 minutes. Featuring an ample heating surface, high efficiency through internally welded fins, and an S-shaped economizer with state-of-the-art laser-welded fin technology, this system is designed for energy savings. Pre-installed piping on the compact unit facilitates easy installation and relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
Installation is a breeze, requiring only on-site water, electricity, gas, and chimney connections for immediate commissioning. This efficient process cuts down on installation costs, offering a seamless setup experience.
Flexible Configuration:
Our standard burner configurations adeptly meet stringent emission requirements, making them a reliable choice for efficiency and compliance. For those with unique needs, customization options are available to tailor the solution precisely to your specifications.
Eco-Friendly and Durable Masterpiece:
Introducing the cutting-edge economizer, meticulously designed to significantly lower exhaust temperatures while enhancing operational efficiency. The advanced Low-NOx pre-mixed burner guarantees superior combustion efficiency with minimal emissions, fully aligning with environmental regulations. With its remarkably small water volume, this unit is classified as a Class D boiler, eliminating the need for a dedicated boiler room and annual inspections, thus greatly minimizing labor costs.
Unparalleled Safety and Reliability:
Crafted using premium 20# boiler steel, our system adheres to rigorous Class D standards. The water volume remains under 50L, exempting it from cumbersome approval and inspection processes. It boasts automated operation with state-of-the-art programmable ignition, multiple water feeding systems, and comprehensive overpressure and flameout protection, ensuring ease of use, low operational costs, and whisper-quiet performance.
Efficiency and Energy Savings Redefined:
Our micro-positive pressure combustion technology guarantees complete fuel utilization, ensuring every drop contributes to full efficiency. Experience rapid cold starts, with rated pressure achieved in a mere 3 minutes, significantly reducing start-up energy consumption.
Flexible and Adaptive Management:
Engineered for versatile deployment in distributed layouts, our system minimizes heat loss across the network, making it ideal for modular steam boiler replacements up to 6T/h.
Innovative Design Advantages:
Featuring an integrated large-capacity steam reservoir, this design adeptly addresses the challenge of insufficient steam storage during low-load combustion, ensuring consistent performance.
Unwavering Quality Assurance:
Through standardized mass production coupled with rigorous third-party inspections prior to delivery, we ensure exceptional reliability and an impressively low failure rate, giving you peace of mind with every use.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our 2025 Horizontal Steam Furnace: Low Water Volume Solutions boasts incredible versatility, seamlessly integrating into various industries. It finds extensive usage across laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, saunas, and more. With its cutting-edge design, reliability, and efficiency, it ensures enhanced productivity and superior performance.
Usage:
Efficiently operate your 2025 Horizontal Steam Furnace by ensuring connections with qualified water and power sources. Parameters are conveniently preset at the factory for your ease. Upon activation, the intelligent water pump autonomously feeds to the optimal level and halts as needed. The sophisticated burner mechanism initiates and adjusts according to predetermined pressure settings, ensuring seamless operation. For prolonged inactivity, it's advisable to drain remaining water to uphold cleanliness and operational integrity.
After-Sales Service & Quality Guarantee
Quality Commitment:
Crafted with excellence and adherence to stringent standards, our products undergo rigorous weld inspections and are accompanied by relevant supervision certificates. We assure you of their originality and authenticity, delivering only the best to our valued customers.
Service Commitment
Our dedicated one-year warranty covers the boiler body, auxiliaries, and all accessories, ensuring peace of mind and reliability. Post-warranty, we offer spare parts at the most competitive prices, reflecting our commitment to sustained superior customer support.
Main Products
Company Profile
Nestled on Tieta Road, Guyang Town in the vibrant Dantu District of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of industrial excellence.Jiangsu Weifu Special Equipment Co., Ltd. thrives on its commitment to revolutionizing boiler marketing across mainland China. Through an extensive network, it adeptly conveys the unparalleled quality, competitive pricing, and exceptional service of Weifu (oil, gas, electricity) boilers to a discerning clientele. Embracing the motto 'being a real person and doing things honestly,' the company crafts exquisite products that bring warmth and comfort worldwide. Weifu champions a holistic approach where customers gain unmatched value, employees hone their skills, shareholders enjoy lucrative returns, the company flourishes, and the nation benefits from significant tax contributions.
With a robust team exceeding 200 dedicated employees, including over 40 skilled technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts a sprawling 20,000+ square meters of state-of-the-art manufacturing facilities. The company is a pioneer in designing and crafting premium gas (oil, electricity) hot water and steam boilers, vacuum hot water boilers, and organic carrier boilers, setting new benchmarks in the industry.
Guided by the philosophy 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. focuses on an impressive array of boiler products. The extensive lineup includes vertical/horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam and hot water boilers, and thermal oil boiler series-spanning 7 distinctive series and nearly 300 diverse specifications. The commitment to clean combustion technology is unwavering. Innovative designs like corrugated furnaces, conical furnaces, and threaded smoke pipes, alongside wet back three-pass structures, epitomize the state-of-the-art horizontal pressure boiler design. Coupled with imported burners from renowned brands like Riello, Aucma, Black & Decker, and Weishaupt, these boilers achieve peak efficiency, energy savings, and environmental stewardship. Equipped with pressure or normal pressure economizers and condensers, the boilers minimize exhaust temperatures and flue gas pollutants, ensuring they are both energy-efficient and eco-friendly. As a national leader in small to medium-sized oil (gas, electric) boilers, Weifu has left an indelible mark on environmental preservation and energy efficiency across major cities in mainland China.
Certifications
Boasting a prestigious national Class B manufacturing certificate, Weifu Boiler stands as a beacon of excellence in the dynamic boiler market where opportunities and challenges coexist. Upholding the core principles of 'creativity for development, credit for cooperation, and quality for market share,' Weifu Boiler is committed to forging ahead with innovation and integrity. Join us as we journey together to share the unparalleled value and superior craftsmanship that Weifu Boiler offers.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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