Product Description
Product Design:Water and Steam System: Dive into the sophisticated horizontal water-tube structure, where softened feedwater is ingeniously pre-heated through our advanced pressurized economizer. Experience steam production at its finest within the membrane furnace and convection sections. Our cutting-edge steam-water baffles in the upper header ensure seamless steam-water separation. Multiple headers enhance steam buffering, preheating feedwater to minimize corrosion and scaling, boosting the longevity and efficiency of the system.
Combustion and Exhaust System: Positioned strategically on the membrane furnace side, our state-of-the-art burner ensures optimal performance. High-temperature flue gas navigates through the multi-pass convection and economizer sections, maximizing heat recovery. The system is enhanced with serpentine gas tubes and laser-welded finned tubes, employing counterflow heat exchange technology for superior waste heat recovery, pushing the boundaries of efficiency.
Advantages Comparison
Energy Saving: Experience unrivaled energy efficiency with rapid startup, superior performance, and remarkably low flue gas temperatures. Our premium burners are meticulously designed to maximize fuel savings, ensuring an eco-friendly and cost-efficient operation.
Safety: Our design prioritizes safety with features like non-special equipment classification, low water capacity, and multiple protective measures, including explosion-proof technologies. Enjoy peace of mind with our robust safety framework.
Installation: Simplify your installation process with no need for cumbersome approvals, notifications, or inspections. Our straightforward setup gets you up and running with ease, saving precious time and resources.
Operation: Our system's efficient design eliminates the need for a licensed operator, significantly reducing labor costs and making operation more accessible.
Annual Inspection: Say goodbye to mandatory inspections. Only the safety valve and pressure gauge require user verification, streamlining maintenance and operational procedures.
Overall Benefits:Enjoy unrivaled compactness and structural efficiency, conserving steel and facilitating hassle-free transportability. Our innovative solutions surpass traditional boilers, delivering substantial economic and social benefits.
Technical Features:Revolutionizing the industry with no annual inspections or licensing requirements, our system boasts NOx emissions under 30mg/m³, pressurized economizers, multi-level safety, counterflow heat exchange, 3-minute steam generation, and adaptable burners for unrivaled performance and adaptability.
Advantages Over Traditional Boilers
Our DSS water tube steam generator, with a water volume of less than 50L, offers exemption from annual inspections, eliminating associated safety concerns. Utilizing interdisciplinary design principles, it delivers steam within a swift 3 minutes and achieves over 20% energy savings compared to traditional boilers. Enjoy the benefits of intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation, and advanced anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system eliminates annual inspections and facilitates rapid steam generation in just 1-2 minutes. Experience explosion-free, unmanned operation with over 99% thermal efficiency, exceptional dryness, compact design, low flue gas temperatures (60-70°C), rapid response, intelligent control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Experience reduced thermal loss during start/stop phases, minimized scaling, and no risk of dry burning. Our system excels at variable loads, lowers chemical costs, ensures easier maintenance, boasts a longer lifespan, delivers stable feedwater, provides large steam capacity, and features excellent furnace insulation for superior performance.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS is held to the highest standards with strict certifications and supervision. It features a reasonable water volume, precise water quality requirements, safe pressure operation, long lifespan, and stable structure, despite higher steel consumption, with no need for registration or annual inspections.
Advanced Structure:
Our horizontal multi-pass water-tube boiler with headers achieves a remarkable 0.8 MPa steam pressure in just 3 minutes. It boasts ample heating surface area and high efficiency through internally welded fins. The S-shaped economizer, featuring cutting-edge laser-welded fin technology, ensures significant energy savings. Pre-installed piping on the compact unit guarantees effortless installation and relocation, while the fully water-tube design mitigates explosion risks.
Easy Installation:
Our system requires only basic connections to water, electricity, gas, and a chimney for immediate commissioning, dramatically reducing installation costs and accelerating time to operation.
Flexible Configuration:
Our Horizontal Steam Boiler boasts standard burner configurations that seamlessly align with strict emission requirements, while offering the flexibility of customization to perfectly match your unique needs.
Eco-Friendly and Durable Excellence:
Experience the pinnacle of efficiency with our cutting-edge economizer, designed to significantly lower exhaust temperatures and boost efficiency. Our advanced low-NOx pre-mixed burner delivers an exceptional combustion rate with minimal emissions, fully compliant with stringent environmental standards. The compact water volume allows our boiler to be classified as Class D, eliminating the need for a dedicated boiler room or annual inspections, leading to a reduction in labor costs.
Safety and Reliability at Its Best:
Crafted from premium 20# boiler steel and adhering strictly to Class D standards, our boiler's water volume of less than 50L exempts it from approval and inspection requirements. The unit is equipped with state-of-the-art automated operation features, including programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. It's designed for ease of use and maintenance, offering low operational costs and a quiet performance.
Efficient and Energy-Saving Mastery:
Our innovative micro-positive pressure combustion technology ensures complete fuel burn, enabling the boiler to reach rated pressure in just 3 minutes from a cold start, thereby significantly cutting down on start-up energy consumption.
Flexible Management Solutions:
Our boiler can be strategically deployed in distributed layouts, effectively minimizing heat loss throughout the network. It is perfectly suited for modular replacement, accommodating steam boilers up to 6T/h.
Design Advantages that Stand Out:
The ingeniously built-in large-capacity steam reservoir effectively resolves the challenge of insufficient steam storage during low-load combustion, ensuring smooth operation.
Commitment to Quality Assurance:
Our boiler undergoes standardized mass production processes, complemented by rigorous third-party inspections before delivery. This ensures reliable quality with a remarkably low failure rate, giving you peace of mind.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Horizontal Steam Boiler is an epitome of versatility, serving a diverse array of domains. It's extensively employed across sectors, including laundry & ironing, packaging machinery, biopharmaceuticals, and food processing. Additionally, it excels in steam cleaning, hot water supply, concrete curing, and even saunas. This adaptability makes it a true ally in numerous industrial and commercial environments.
Usage:
To harness the full potential of our Horizontal Steam Boiler, simply connect to qualified water and power sources. The parameters come factory preset, ensuring ease of use. Once activated, the water pump intuitively fills to the designated level, halting when ideal. The burner operates in harmony with the preset pressure. For extended downtime, it's recommended to drain any residual water, ensuring the system remains immaculate and ready for future use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our commitment to quality is unwavering. Each boiler is meticulously crafted and inspected in alignment with stringent standards, encompassing comprehensive weld inspections and supervision certificates. Rest assured, every unit is guaranteed to be original and authentic, embodying unparalleled reliability and trust.
Service Commitment
Experience peace of mind with our service commitment. Each boiler comes with a robust one-year warranty covering the main body, auxiliaries, and accessories. Post-warranty, we offer spare parts at the most competitive market rates, ensuring ongoing efficiency and cost-effective maintenance.
Main Products
Company Profile
Nestled in the industrial heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. is strategically positioned on Tieta Road, Guyang Town, Dantu District.With an unwavering commitment to excellence, Jiangsu Weifu Special Equipment Co., Ltd. masterfully orchestrates the integration of boiler marketing resources across mainland China. Through an expansive marketing network, the company adeptly conveys the core values of Weifu boilers-encompassing oil, gas, and electricity-ensuring that every product reflects unmatched quality, competitive pricing, and superior service. Upholding the noble principles of honesty and integrity, Weifu crafts exceptional products, spreading warmth across the globe. In pursuit of holistic success, Weifu emphasizes mutual benefits: delivering unparalleled value to customers, fostering growth for employees, rewarding shareholders, propelling company advancement, and contributing to national tax revenue.
Empowered by a talented workforce of over 200 dedicated professionals, including more than 40 specialized technicians, Weifu cherishes its sprawling 20,000 square meters of state-of-the-art manufacturing and testing facilities. Specializing in the design and creation of an extensive range of gas (oil, electricity) boilers, including hot water, steam, vacuum hot water, and organic carrier boilers, Weifu stands at the forefront of innovation and craftsmanship.
Guided by the philosophy, "what customers need is what we make," Weifu's dynamic product lineup centers on cutting-edge boiler technology. Encompassing 7 distinct series with nearly 300 specifications, Weifu's offerings include vertical/horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating solutions, and thermal oil boilers. Each product is designed with clean combustion technology, featuring advanced structures like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass configurations. Coupled with premium burners from Riello, Aucma, Black & Decker, and Weishaupt, Weifu boilers excel in efficiency, energy savings, and eco-friendliness. Equipped with innovative economizers and condensers, these boilers minimize exhaust temperature while curbing emissions of dust, nitrogen oxides, and sulfur oxides. As a leading national supplier of small to medium oil (gas, electric) boilers, Weifu proudly serves major cities across mainland China, championing environmental sustainability and energy conservation.
Certifications
Holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. is poised and ready to excel in the competitive boiler market, where both opportunities and challenges abound. Weifu Boiler stands firm on its guiding principles of 'creativity for development, credit for cooperation, quality for market share'. We are eager to share the exceptional value and excellence of Weifu Boiler with esteemed partners like you.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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