Product Description
Product Design:Water and Steam System: Experience unparalleled efficiency with our horizontal water-tube design. Pre-heated softened feedwater journeying through the pressurized economizer transforms into steam within the membrane furnace and convection sections. Achieve flawless steam-water separation with steam-water baffles located in the upper header. Our multi-header configuration not only buffers steam but also ingeniously preheats feedwater, significantly minimizing both corrosion and scaling.
Combustion and Exhaust System: Positioned strategically, the burner resides on the membrane furnace side. Revel in the benefits of high-temperature flue gases traversing through our sophisticated multi-pass convection and economizer sections. Utilizing serpentine gas tubes and state-of-the-art laser-welded finned tubes within the economizer, we employ cutting-edge counterflow heat exchange, maximizing waste heat recovery for optimal efficiency.
Advantages Comparison
Energy Saving: Experience rapid startup, unmatched high efficiency, and remarkably low flue gas temperatures. Our premium burners are designed to save fuel, making them the ideal choice for energy-conscious operations.
Safety: Classified as non-special equipment, our steam generator boasts a low water capacity and is fortified with multiple protections, ensuring explosion-proof performance and unparalleled safety.
Installation: Enjoy a hassle-free setup process. No need for lengthy approvals, notifications, or inspections, ensuring a simplified installation experience.
Operation: Our system requires no licensed operator, effectively reducing labor costs while maintaining efficient and safe operations.
Annual Inspection: Rejoice with no mandatory inspections. Only the safety valve and pressure gauge require simple user verification, providing peace of mind and reduced maintenance.
Overall Benefits:Embrace the future with our compact, steel-saving, and easily transportable design. This innovation is set to replace traditional boilers, delivering significant economic and social benefits.
Technical Features:Say goodbye to annual inspections and licensing requirements. With NOx emissions under 30mg/m³ and a robust pressurized economizer, enjoy multi-level safety, counterflow heat exchange, and steam in just 3 minutes. Adaptable burners further enhance performance.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with water volume under 50L, bypasses annual inspections, thus eliminating safety risks. By harnessing interdisciplinary design principles, it generates steam within a mere 3 minutes while offering over 20% energy savings compared to traditional boilers. Key advantages include intelligent control, rapid steam generation, superior thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, convenient nearby installation, and robust anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy a system free from annual inspections with steam generation in as little as 1-2 minutes. Explosion-free, unmanned operations assure safety, while achieving over 99% thermal efficiency with high dryness. Its compact design, low flue gas temperatures (60-70°C), rapid performance, smart control, and minimal maintenance demands make it an exceptional choice.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop cycles, reduced scaling, and no risk of dry burning. Our system excels under variable loads, cutting chemical costs, offering easier maintenance, longer lifespan, stable feedwater, large steam capacity, and outstanding furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is a Class D boiler adhering to stringent standards, certifications, and supervision. It features a judicious water volume, precise water quality prerequisites, safe pressure, and extended lifespan. Its stable structure, despite slightly higher steel consumption, requires no registration or annual inspection, ensuring hassle-free operations.
Advanced Structure:
Our horizontal multi-pass water-tube boiler achieves impressive steam pressure of 0.8 MPa in just 3 minutes. With ample heating surface area and high efficiency via internally welded fins, coupled with an S-shaped economizer enhanced by laser-welded fin technology, substantial energy savings are assured. Pre-installed piping on this compact unit facilitates easy installation and relocation. Its fully water-tube design eradicates explosion risks, guaranteeing safety.
Easy Installation:
On-site setup is as straightforward as connecting water, electricity, gas, and chimney for immediate commissioning, effectively reducing installation costs.
Flexible Configuration:
Our versatile burner configurations are meticulously engineered to meet stringent emission standards, offering you the added benefit of customization tailored to your unique requirements.
Eco-Friendly and Durable:
Experience enhanced efficiency with our state-of-the-art economizer, designed to reduce exhaust temperature. The cutting-edge Low-NOx pre-mixed burner achieves a superior combustion rate while minimizing emissions to meet rigorous environmental criteria. Thanks to its compact water volume, this unit is classified as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, and significantly lowering labor costs.
Safe and Reliable:
Constructed from robust 20# boiler steel, this unit adheres strictly to Class D standards. With a water volume of less than 50L, it is exempt from approval and inspection, streamlining operations. Enjoy seamless automated performance with features like programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection, all contributing to ease of use, low maintenance costs, and whisper-quiet operation.
Efficient and Energy-Saving:
Our innovative micro-positive pressure combustion technology ensures complete fuel utilization, achieving full burn efficiency. Impressively, this unit can reach its rated pressure in just 3 minutes from a cold start, significantly cutting start-up energy consumption.
Flexible Management:
Designed for adaptability, this unit excels in distributed layouts, effectively reducing heat loss across the network. It is ideal for modular replacements in steam boilers with capacities up to 6T/h, ensuring seamless integration into existing systems.
Design Advantages:
Our thoughtfully engineered built-in large-capacity steam reservoir elegantly addresses the challenge of insufficient steam storage during low-load combustion, enhancing system reliability.
Quality Assurance:
Commitment to excellence is showcased through our standardized mass production processes, complemented by thorough third-party inspections prior to delivery, guaranteeing reliable quality and a low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Water Tube Steam Generator with High Efficiency and Quick Start is a versatile powerhouse, seamlessly integrating into numerous industries. Experience exceptional performance in fields such as laundry & ironing, where precision and reliability are paramount. Elevate your operations in packaging machinery, biopharmaceuticals, and food processing with our state-of-the-art solution. Whether it's steam cleaning, efficient hot water supply, concrete curing, or creating the perfect sauna environment, our product rises to the occasion, ensuring unmatched quality and satisfaction.
Usage:
Effortlessly connect to qualified water and power sources to initiate the setup. Parameters are conveniently factory preset, ensuring user-friendly operation. Upon activation, the water pump automatically fills to the designated level, pausing at perfection. The intelligent burner adjusts seamlessly to the set pressure, providing optimal performance. For extended shutdowns, simply drain remaining water to uphold cleanliness and efficiency, ensuring longevity and trouble-free usage.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our production process adheres strictly to relevant standards, ensuring every product undergoes rigorous weld inspection and supervision. Each unit is crafted to be original and authentic, promising unrivaled quality and reliability. Trust in our commitment to deliver excellence with each Water Tube Steam Generator.
Service Commitment
Embrace peace of mind with our comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we commit to providing spare parts at the most competitive market prices, ensuring continued efficiency and cost-effectiveness for our valued customers.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. proudly stands along Tieta Road in the picturesque Guyang Town, Dantu District, Zhenjiang City. Our strategic location enhances our accessibility and strengthens our market presence.Dedicated to revolutionizing the boiler industry across mainland China, Jiangsu Weifu Special Equipment Co., Ltd. excels in harmonizing marketing resources and disseminating the unparalleled concept, superior quality, competitive pricing, and exceptional service of Weifu boilers-whether oil, gas, or electric. Our guiding mantra, 'Be genuine and act with integrity,' fuels our mission to craft exquisite products that bring warmth to the world. We strive to ensure that in every step of the Weifu boiler market journey, customers experience true value, employees achieve personal growth, shareholders receive rewarding benefits, companies expand, and nations gain valuable tax revenue.
With a robust team of over 200 dedicated employees, including a talented pool of more than 40 specialized technicians, Jiangsu Weifu Special Equipment Co., Ltd. is revolutionizing the boiler manufacturing landscape. Our sprawling 20,000-square-meter facility houses cutting-edge manufacturing and testing equipment, enabling us to expertly design and produce an extensive range of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Embracing the philosophy of 'creating exactly what our customers need,' Jiangsu Weifu Special Equipment Co., Ltd. positions itself as a leader in the boiler industry. Our diverse portfolio includes vertical/horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam boilers, and thermal oil boiler products, encompassing 7 dynamic series and nearly 300 versatile specifications. Every product employs advanced clean combustion technology, featuring innovative designs such as corrugated and conical furnaces and threaded smoke pipes. The horizontal pressure boiler body is ingeniously constructed with wet back three-pass designs, ensuring unmatched efficiency. Premium imported burners from Riello, Aucma, Black & Decker, and Weishaupt empower our boilers to achieve impressive standards of high efficiency, energy conservation, and environmental friendliness. Equipped with pressure or normal pressure economizers and condensers, our boilers expertly lower exhaust temperatures while minimizing dust, nitrogen oxides, and sulfur oxides emissions. Jiangsu Weifu has emerged as a premier national supplier of small to medium-sized oil (gas, electric) boilers, proudly serving clients across major cities in China and playing a pivotal role in the nation's environmental protection and energy-saving initiatives.
Certifications
Proudly holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands at the forefront of the dynamic boiler market, where opportunities and challenges gracefully intertwine. At Weifu Boiler, we are steadfast in our commitment to our core principles: innovation fuels our growth, integrity anchors our collaborations, and quality solidifies our market presence. Join us as we invite you to partake in the shared journey of value creation with Weifu Boiler.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}