Product Description
Product Design:Water and Steam System: Boasting a sophisticated horizontal water-tube design, our system elevates the standards of steam production. The softened feedwater is precisely pre-heated via a cutting-edge pressurized economizer. Steam generation occurs seamlessly within the advanced membrane furnace and convection sections. Our proprietary steam-water baffles in the upper header ensure unmatched steam-water separation. With multiple headers for robust steam buffering and pre-heating of feedwater, corrosion and scaling are impressively minimized.
Combustion and Exhaust System: Engineered for excellence, the burner is strategically positioned on the membrane furnace side to maximize performance. The high-temperature flue gas embarks on a remarkable transformation through our innovative multi-pass convection and economizer sections. The serpentine gas tubes, paired with precision laser-welded finned tubes in the economizer, engage in counterflow heat exchange, significantly boosting waste heat recovery and achieving superior thermal efficiency.
Advantages Comparison
Energy Saving: Unlock remarkable energy savings with our low flue gas temperature system. Featuring high-end burners, this solution optimizes fuel usage, ensuring lightning-fast startup and extraordinary efficiency.
Safety: Our design, classified as non-special equipment, incorporates a low water capacity and multiple protective features, offering an explosion-proof operation that sets new standards in safety.
Installation: Seamlessly install our system without the burden of approvals, notifications, or inspections. The straightforward setup ensures a hassle-free experience, allowing you to start with minimal effort.
Operation: Our system runs smoothly without the need for a licensed operator, significantly cutting labor costs while ensuring continuous and efficient operation.
Annual Inspection: Enjoy peace of mind with our system that eliminates mandatory inspections. Only the safety valve and pressure gauge require user verification, minimizing oversight while maintaining security.
Overall Benefits:Unleash unmatched efficiency with our compact design that conserves steel and is effortlessly transportable. Serving as a prime alternative to traditional boilers, our solution offers substantial economic and social gains.
Technical Features:Transform your operations with groundbreaking features including no annual inspection, no license requirement, NOx levels below 30mg/m³, a pressurized economizer, multi-tier safety measures, counterflow heat exchange, swift 3-minute steam production, and versatile burners.
Advantages Over Traditional Boilers
Our DSS water tube steam generator, with a water volume under 50L, bypasses annual inspections, eliminating safety hazards. Utilizing interdisciplinary design principles, it generates steam in a mere 3 minutes and achieves over 20% energy savings versus traditional boilers. Key benefits include intelligent control, rapid steam generation, exceptional thermal efficiency, multi-pass heat exchange, intelligent alternate operations, on-demand energy supply, proximity installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system delivers unrivaled advantages: no annual inspections, 1-2 minute steam generation, explosion-proof and unmanned operation, over 99% thermal efficiency, high steam dryness, compact design, low flue gas temperatures (60-70°C), rapid performance, smart control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Benefit from reduced thermal loss during start/stop, minimized scaling risk, no dry burning, superior efficiency under variable loads, reduced chemical costs, easier maintenance, longer lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
Our DSS Class D boiler adheres to rigorous standards, certifications, and supervision requirements. It ensures optimal performance with a reasonable water volume, explicit water quality criteria, safe pressure, extended lifespan, and stable structure, all while eliminating registration or annual inspection requirements.
Advanced Structure:
Our state-of-the-art High-Efficiency Generator features a horizontal multi-pass water-tube boiler with headers, delivering impressive performance by reaching a steam pressure of 0.8 MPa in just 3 minutes! Designed for excellence, it offers a generous heating surface and exceptional efficiency, enhanced by internally welded fins. The inclusion of a cutting-edge S-shaped economizer, crafted with laser-welded fin technology, ensures optimal energy savings. This compact powerhouse comes with pre-installed piping, allowing for quick and easy installation and relocation. Plus, the fully water-tube design offers superior safety by eliminating explosion risks.
Easy Installation:
With our innovative system, setup is incredibly straightforward. Simply connect water, electricity, gas, and chimney, and it's ready for immediate commissioning. This seamless process not only saves time but also substantially reduces installation costs, making it an exceptionally convenient choice.
Flexible Configuration:
Our meticulously designed standard burner configurations adhere to the highest emission standards, providing you with the utmost flexibility. Customization options are available to suit your unique requirements, ensuring that your needs are perfectly met.
Eco-Friendly and Durable:
Our revolutionary economizer significantly decreases exhaust temperatures while dramatically boosting efficiency. The advanced Low-NOx pre-mixed burner achieves outstanding combustion with reduced emissions, proudly aligning with stringent environmental standards. As a Class D boiler with minimal water volume, it negates the necessity for a dedicated boiler room and annual inspections, effectively reducing labor costs.
Safe and Reliable:
Built from robust 20# boiler steel and fully compliant with Class D standards, this design features a water volume under 50L, exempting it from approval and inspection. It offers automated operation with programmable ignition, multiple water feedings, and overpressure/flameout protection, ensuring user-friendly maintenance. Experience low operational costs and noise levels with this reliable design.
Efficient and Energy-Saving:
Elevate your operations with our micro-positive pressure combustion technology that guarantees complete fuel burn. Achieve rated pressure from a cold start in just 3 minutes, significantly cutting start-up energy consumption and maximizing both efficiency and savings.
Flexible Management:
Expertly crafted for seamless deployment in distributed layouts, our system is designed to minimize heat loss across the network. It is perfectly suited for the modular replacement of steam boilers up to 6T/h, providing superior management flexibility.
Design Advantages:
Our advanced design incorporates a built-in large-capacity steam reservoir that effectively addresses any challenges related to inadequate steam storage during low-load combustion periods, ensuring optimal performance at all times.
Quality Assurance:
With our commitment to excellence, we offer standardized mass production coupled with rigorous third-party inspections prior to delivery. This ensures unbeatable reliability and an exceptionally low failure rate, allowing you to trust in the unsurpassed quality we deliver.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our High-Efficiency Gas Boiler is the ultimate powerhouse for modern industries, setting a new standard in operational excellence across a wide range of fields. Widely employed in laundry and ironing facilities, packaging machinery, biopharmaceutical manufacturing, and food processing plants, this versatile boiler also excels in steam cleaning services, hot water supply, concrete curing, and even provides opulent luxury in saunas. Its applicability is truly boundless, catering to an extensive variety of industrial needs.
Usage:
Effortlessly integrate our state-of-the-art boiler with compatible water and power supplies to unleash its formidable capabilities. Pre-configured with factory settings for supreme ease of use, activation is as simple as flipping a switch. Observe as the advanced automatic water pump fills to the precise level needed, halting exactly on cue. The sophisticated burner system expertly regulates with the set pressure levels, ensuring paramount efficiency. For longevity and optimal upkeep, draining any residual water during extended downtime is advised.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are meticulously crafted and validated to meet and exceed all relevant standards, ensuring each unit undergoes exhaustive weld inspections and is supported by official supervision certificates. Be confident in knowing that every unit is not only original but authenticated to the highest quality standards.
Service Commitment
Warranty: Experience absolute peace of mind with our all-encompassing one-year warranty, which covers the boiler body, auxiliaries, and accessories. Beyond the warranty period, enjoy access to spare parts at the most competitive market rates, guaranteeing sustained service and reliability.
Main Products
Company Profile
Strategically nestled at Tieta Road, Guyang Town, Dantu District, within the thriving city of Zhenjiang, the renowned Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation and exemplary excellence.Jiangsu Weifu Special Equipment Co., Ltd. passionately integrates an expansive array of marketing resources from the boiler industry across mainland China. Through a robust and wide-reaching marketing network, we deliver the essence of Weifu's exceptional oil, gas, and electricity boilers, embodying our unwavering dedication to outstanding quality, competitive pricing, and unparalleled service. Guided by the core tenet of 'being a real person and doing things honestly,' our mission is to craft premium products that bring warmth to the world. Our operational ethos ensures that as we advance in the market, we create lasting value for our customers, enable our employees to thrive in their careers, provide dividends for our shareholders, achieve sustainable company growth, and contribute significantly to national development through tax contributions.
With a vibrant team of over 200 dedicated professionals, including more than 40 specialized technicians, our company takes pride in its state-of-the-art facilities. Covering over 20,000 square meters, our modern factory is a hub of innovation, equipped with cutting-edge manufacturing and testing machinery. We specialize in the precise design and manufacture of a diverse array of gas, oil, and electric hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, all meticulously tailored to meet a wide spectrum of industrial needs.
Our business philosophy, 'what customers need is what we make,' fuels our relentless pursuit of excellence in boiler production. We have pioneered a diverse range of products, from vertical to horizontal gas (oil) steam boilers, and normal pressure to pressure hot water boilers, including electric heating steam and hot water boilers. Our portfolio boasts 7 comprehensive series with nearly 300 specifications, all leveraging state-of-the-art clean combustion technology. Our horizontal pressure boiler designs feature cutting-edge innovations like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. Equipped with top-tier imported burners such as Riello, Aucma, Black & Decker, and Weishaupt, our boilers deliver exceptional efficiency, energy conservation, and environmental stewardship. Each boiler includes economizers and condensers for optimal exhaust temperature reduction, significantly minimizing emissions of dust, nitrogen oxides, and sulfur oxides, thereby enhancing both energy efficiency and environmental compatibility. As a revered national supplier, Weifu Boiler proudly serves small to medium enterprises across China's major urban centers, making a significant impact on the nation's environmental protection and energy conservation goals.
Certifications
The company proudly holds a prestigious national Class B manufacturing certificate, a testament to our unwavering commitment to excellence and quality. In the ever-evolving and dynamic boiler market, rich with tremendous opportunities and formidable challenges, Weifu Boiler remains resolute in its guiding principle: 'creativity for development, credit for cooperation, and quality for market share'. Our dedication to sharing exceptional value and delivering excellence is at the heart of every client interaction. Trust Weifu Boiler to be your partner in innovation and quality, ensuring top-tier solutions for all your industrial needs.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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