Product Description
Product Design:Water and Steam System: Designed with a sophisticated horizontal water-tube structure, this system ensures optimal performance. The softened feedwater undergoes a meticulous pre-heating process through a pressurized economizer, resulting in efficient steam production within the membrane furnace and convection sections. The system's ingenuity lies in its steam-water baffles located in the upper header, which adeptly achieve steam-water separation. Additionally, the incorporation of multiple headers not only provides essential steam buffering but also skillfully preheats feedwater, effectively minimizing corrosion and scaling.
Combustion and Exhaust System: The sophisticated burner is strategically positioned on the membrane furnace side to optimize functionality. High-temperature flue gases are meticulously channeled through multi-pass convection and economizer sections, ensuring maximum thermal efficiency. The use of serpentine gas tubes and the advanced laser-welded finned tubes in the economizer facilitates counterflow heat exchange, significantly enhancing waste heat recovery and contributing to system efficacy.
Advantages Comparison
Energy Saving: Experience the revolutionary benefits of fast startup, combined with exceptional high efficiency. The system features low flue gas temperatures and is equipped with premium burners, all working harmoniously to deliver significant fuel savings and operational cost reductions.
Safety: Exceptionally designed to eliminate the need for special equipment, our system boasts low water capacity and is fortified with multiple layers of protection, ensuring a safe, explosion-proof experience.
Installation: Enjoy effortless installation with no required approval, notification, or inspection. The setup is straightforward and efficient, facilitating a seamless integration into your operations.
Operation: Our innovative system does not require a licensed operator, dramatically reducing labor costs and simplifying operational procedures.
Annual Inspection: Free from mandatory inspections, our system only requires user verification for the safety valve and pressure gauge, offering peace of mind and reduced compliance burdens.
Overall Benefits:Compact yet robust, our system is engineered to save steel, ensuring easy transportability. It effectively replaces traditional boilers, delivering substantial economic and social advantages.
Technical Features:Our cutting-edge system eliminates the need for annual inspections and operator licenses. With NOx emissions lower than 30mg/m³, pressurized economizers, multi-level safety mechanisms, counterflow heat exchangers, and 3-minute steam production, it is compatible with adaptive burners, representing the pinnacle of innovation.
Advantages Over Traditional Boilers
With a water volume under 50L, the DSS water tube steam generator is exempted from annual inspections, mitigating safety risks. It leverages interdisciplinary design principles to produce steam in just 3 minutes, offering over 20% energy savings compared to traditional boilers. Its key advantages include intelligent control mechanisms, rapid steam generation, remarkable thermal efficiency, multi-pass heat exchange systems, adaptive intelligent operation, on-demand energy supply, proximity installation, and advanced anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Exempt from annual inspections, this system generates steam in 1-2 minutes, ensures explosion-free operation, requires no manpower, achieves over 99% thermal efficiency, produces high dryness steam, offers a compact design, low flue gas temperatures (60-70°C), fast response, smart control, and demands minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Enjoy lower thermal loss during start/stop cycles, reduced scaling potential, no risk of dry burning, efficient performance at variable loads, lower chemical costs, simplified maintenance, extended lifespan, stable feedwater delivery, large steam capacity, and excellent furnace insulation for optimal performance.
Vs. Steam Generators with <30L Water Volume:
The DSS stands out as a Class D boiler, adhering to rigorous standards, certifications, and supervision. It balances a reasonable water volume with precise water quality requirements and safe operating pressure, ensuring durability and structural stability despite increased steel consumption, all while foregoing the need for registration or annual inspection.
Advanced Structure:
Our horizontal multi-pass water-tube boiler achieves a steam pressure of 0.8 MPa in just 3 minutes, boasting an extensive heating surface and high efficiency, enabled by internally welded fins. The addition of an S-shaped economizer with cutting-edge laser-welded fin technology furthers energy savings. With pre-installed piping on this compact unit, installation and relocation are a breeze, and its fully water-tube design inherently removes explosion risks.
Easy Installation:
Commence operations with an effortless on-site setup that only necessitates connections to water, electricity, gas, and chimney, significantly curbing installation expenses.
Flexible Configuration:
Our cutting-edge standard burner configurations not only meet stringent emission requirements but also offer bespoke customization options to cater to your specific needs, ensuring a perfect fit for your operations.
Eco-Friendly and Durable:
The innovative economizer is designed to significantly reduce exhaust temperature, thereby boosting efficiency. Our state-of-the-art Low-NOx pre-mixed burner guarantees a superior combustion rate with minimal emissions, meeting all environmental standards. The unit's compact water volume allows for classification as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, thus substantially cutting labor costs.
Safe and Reliable:
Crafted from premium 20# boiler steel and compliant with Class D standards, our product boasts a water volume of less than 50L, freeing it from the need for approval or inspection. It features highly automated operations with programmable ignition systems, multiple water feeding options, and robust overpressure and flameout protection. Designed for ease of use and maintenance, it promises low operational costs and whisper-quiet performance.
Efficient and Energy-Saving:
Experience the power of micro-positive pressure combustion, ensuring every drop of fuel is entirely utilized. Our system reaches its peak operating pressure in just three minutes from a cold start, remarkably slashing start-up energy consumption.
Flexible Management:
Our system can be strategically deployed in distributed layouts, effectively minimizing heat loss across the network. It is ideal for the seamless modular replacement of steam boilers with capacities up to 6T/h, ensuring operational efficiency and system flexibility.
Design Advantages:
The built-in, large-capacity steam reservoir expertly addresses the challenge of insufficient steam storage during periods of low-load combustion, offering unparalleled reliability and performance.
Quality Assurance:
With our commitment to excellence, we follow a rigorous process of standardized mass production and third-party inspections prior to delivery, ensuring unmatched reliability and a low failure rate for our esteemed clients.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Compact Water Tube Steam Generator boasts exceptional versatility and reliability, making it an indispensable asset across various industries. Whether you are in the business of laundry & ironing, packaging machinery, biopharmaceuticals, or food processing, this product consistently delivers outstanding performance. It also excels in steam cleaning, hot water supply, concrete curing, saunas, and more. Experience unparalleled efficiency tailored for diverse applications!
Usage:
Effortless operation begins by connecting the steam generator to qualified water and power sources. With settings pre-configured at the factory, simply switch it on to let the intelligent system take over. The water pump seamlessly delivers water to the designated level, pausing automatically when complete. The state-of-the-art burner modulates between starting and stopping according to your precise pressure settings. For extended downtime, draining residual water ensures the equipment remains pristine and ready for its next use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Jiangsu Weifu Special Equipment Co., Ltd. prides itself on manufacturing excellence, adhering strictly to all relevant standards. Each unit undergoes rigorous inspection, including weld inspections and supervision, with certificates to attest to its superior quality. Rest assured, every product is guaranteed to be original and authentic, providing you with complete peace of mind.
Service Commitment
Our comprehensive one-year warranty covers the boiler body, auxiliaries, and accessories, ensuring your investment is protected. Beyond the warranty period, we offer spare parts at the most competitive prices available. Experience unparalleled service and support that sets industry standards.
Main Products
Company Profile
Nestled amidst the vibrant locale of Tieta Road, Guyang Town in the Dantu District of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation and excellence.Dedicated to revolutionizing the boiler industry across mainland China, Jiangsu Weifu Special Equipment Co., Ltd. seamlessly integrates superior marketing strategies to convey the unparalleled concept, exceptional quality, competitive pricing, and exemplary service of Weifu's (oil, gas, electricity) boilers. Upholding the philosophy of integrity and excellence, the company crafts distinguished products that warm both hearts and homes. Emphasizing a customer-centric approach, Weifu ensures that through its operations, customers experience tangible value, employees thrive with opportunities for growth, shareholders enjoy lucrative returns, the company prospers into new frontiers, and the nation benefits from substantial tax contributions.
With a robust team of over 200 dedicated employees, including more than 40 skilled technical specialists, Jiangsu Weifu boasts modern factory facilities exceeding 20,000 square meters. Equipped with cutting-edge manufacturing and testing technologies, the company excels in designing and producing an extensive range of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers that cater to diverse needs with precision and reliability.
Guided by the philosophy of 'creating exactly what our customers desire', Jiangsu Weifu has meticulously curated a diverse portfolio centered around boiler products. This includes an impressive assortment of vertical/horizontal gas (oil) steam boilers, normal pressure and pressure hot water boilers, state-of-the-art electric heating steam boilers, and thermal oil boiler series among others-spanning 7 comprehensive series with nearly 300 distinct specifications. Embracing cutting-edge clean combustion technology, the horizontal pressure boilers feature sophisticated designs such as corrugated and conical furnaces, threaded smoke pipes, and a wet-back three-pass structure, integrated with premier imported burners from industry leaders like Riello, Aucma, Black & Decker, and Weishaupt. This ensures unparalleled efficiency, exceptional energy savings, and a commitment to environmental stewardship. Additionally, equipped with advanced economizers and condensers, these boilers significantly lower exhaust temperatures and emission levels, enhancing energy conservation and environmental compliance. As a national leader in small to medium-sized oil (gas, electric) boilers, Weifu takes pride in its widespread customer base across major urban centers in mainland China, making a significant impact on energy conservation and environmental protection.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd., proudly boasts a national Class B manufacturing certificate, a testament to our unwavering commitment to excellence. In the dynamic boiler market, where opportunity and challenge walk hand in hand, Weifu Boiler stands firm on the pillars of innovation, trust, and quality. Our guiding principles, 'creativity for development, credit for cooperation, quality for market share,' ensure that we consistently meet and exceed industry standards. We invite you to experience the exceptional value of Weifu Boiler, where your satisfaction is our ultimate goal.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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