Product Description
Product Design:Water and Steam System: Experience the innovation of our horizontal water-tube structure. By pre-heating the softened feedwater through a pressurized economizer, steam generation is maximized in both the membrane furnace and convection sections. Our advanced steam-water separation system utilizes steam-water baffles in the upper header, complemented by multiple headers that provide steam buffering and preheat feedwater effectively, reducing corrosion and scaling for lasting performance.
Combustion and Exhaust System: Positioned strategically on the membrane furnace side, the burner directs high-temperature flue gas through multi-pass convection and economizer sections. Our state-of-the-art serpentine gas tubes and laser-welded finned tubes in the economizer utilize counterflow heat exchange technology, significantly enhancing waste heat recovery and overall efficiency.
Advantages Comparison
Energy Saving: With capabilities like fast startup, exceptional efficiency, and low flue gas temperatures, combined with premium burners, our system substantially cuts fuel consumption, ensuring superior energy savings.
Safety: Designed as non-special equipment, our system boasts low water capacity and multiple safety protections, providing an explosion-proof environment that ensures user safety and peace of mind.
Installation: Our hassle-free installation requires no approval, notification, or inspection, enabling a straightforward setup process for immediate operation.
Operation: Eliminate the need for a licensed operator, slashing labor costs significantly while maintaining seamless operation.
Annual Inspection: Avoid mandatory inspections, as only the safety valve and pressure gauge require user verification, simplifying maintenance and compliance.
Overall Benefits:Enjoy the compact and transportable design that not only saves steel but also serves as a replacement for traditional boilers, offering substantial economic and social benefits.
Technical Features:Our system is exempt from annual inspections and licensing, features NOx emissions below 30mg/m³, a pressurized economizer, multi-level safety systems, counterflow heat exchangers, 3-minute steam generation, and adaptable burners for diverse needs.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with a minimal water volume under 50L, is free from annual inspections, drastically reducing safety risks. Harnessing interdisciplinary design, it generates steam in just 3 minutes, delivering over 20% energy savings compared to traditional boilers. It offers intelligent control, rapid steam production, remarkable thermal efficiency, advanced multi-pass heat exchange, and flexible operation, all with on-demand energy supply for nearby installation.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system requires no annual inspections, achieves steam generation in 1-2 minutes, is explosion-free and unmanned, ensures over 99% thermal efficiency, high steam dryness, compactness, low flue gas temperatures (60-70°C), rapid operation, smart control, and minimal maintenance demands.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop cycles, reduced scaling, elimination of dry burning risks, enhanced efficiency with variable loads, minimized chemical costs, easier maintenance, extended lifespan, stable feedwater supply, large steam capacity, and superb furnace insulation.
Vs. Steam Generators with <30L Water Volume:
Our DSS Class D boiler, adhering to rigorous standards, certifications, and supervision, excels with its reasonable water volume, stringent water quality requirements, safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, ensuring effortless operation.
Advanced Structure:
Achieving 0.8 MPa steam pressure in just 3 minutes, our horizontal multi-pass water-tube boiler with headers boasts an expansive heating surface, high efficiency through internally welded fins, and an S-shaped economizer utilizing laser-welded fin technology for optimum energy savings. Pre-installed piping on this compact unit ensures effortless installation and relocation, while the fully water-tube design mitigates explosion risks.
Easy Installation:
On-site setup is a breeze, requiring only water, electricity, gas, and chimney connections for immediate commissioning, thus significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations are meticulously designed to meet stringent emission requirements, with tailor-made options available upon request to suit specific needs.
Eco-Friendly and Durable:
Our innovative economizer significantly reduces exhaust temperature while enhancing efficiency. The cutting-edge Low-NOx pre-mixed burner delivers an exceptional combustion rate with minimal emissions, surpassing environmental standards. With its minimal water volume, this unit is classified as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, thus slashing labor costs.
Safe and Reliable:
Constructed with premium 20# boiler steel, our unit complies rigorously with Class D standards. Featuring a water volume less than 50L, it is exempt from approval or inspection. Its automated operation includes programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection, ensuring ease of use, low maintenance costs, and a quiet operation.
Efficient and Energy-Saving:
The micro-positive pressure combustion guarantees complete fuel combustion, achieving rated pressure in just 3 minutes from a cold start, thus minimizing start-up energy consumption.
Flexible Management:
Deployed in versatile distributed layouts, our system minimizes network heat loss, making it ideal for modular steam boiler replacements up to 6T/h.
Design Advantages:
Our built-in large-capacity steam reservoir effectively addresses the challenge of inadequate steam storage during low-load combustion, ensuring seamless operation.
Quality Assurance:
With our commitment to excellence, we employ standardized mass production and rigorous third-party inspections prior to delivery, ensuring outstanding quality and a remarkably low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our cutting-edge steam generator serves a versatile range of industries, seamlessly integrating into laundry & ironing services, packaging machinery, biopharmaceutical production, gourmet food processing, steam cleaning endeavors, reliable hot water supply systems, concrete curing processes, revitalizing saunas, and many more applications.
Usage:
Effortlessly connect to qualified water and power sources. With factory-preset parameters, simply switch on to let the intelligent system do the work. The advanced water pump fills to the optimal level and halts, while the burner modulates according to your desired pressure. For long-term shutdowns, ensure cleanliness by draining any remaining water.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are meticulously manufactured and thoroughly tested to meet rigorous standards, including comprehensive weld inspections and supervisory certifications. We assure that every unit is original and authentic, reflecting our commitment to exceptional quality.
Service Commitment
Warranty: We offer a robust one-year warranty covering the entire boiler body, as well as all auxiliaries and accessories. Post-warranty, rest assured that replacement spare parts are available at the most competitive, lowest market price.
Main Products
Company Profile
Nestled in the heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands proudly at Tieta Road, Guyang Town, Dantu District.Jiangsu Weifu Special Equipment Co., Ltd. is a beacon of innovation and integrity in the boiler industry across mainland China. Through an expansive and efficient marketing network, we bring the unparalleled quality, competitive pricing, and extraordinary service of Weifu's oil, gas, and electricity boilers to our valued clients. Our guiding philosophy, 'being a real person and doing things honestly,' inspires us to create exquisite products that warm the world. We champion a market operation strategy where customers realize true value, employees achieve personal growth, shareholders reap abundant benefits, our company thrives and evolves, and our nation enjoys enhanced tax revenues.
At the core of our operations is a skilled team exceeding 200 employees, among whom are more than 40 seasoned professional technicians. Within our expansive 20,000-square-meter state-of-the-art factory, you'll find cutting-edge manufacturing and testing facilities. Our specialization encompasses the design and production of a diverse array of boilers: gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, all crafted with precision and expertise.
Driven by the philosophy 'what customers need is what we make,' we take pride in our extensive range of boiler products. Our offerings include vertical and horizontal gas (oil) steam boilers, normal pressure and pressure hot water boilers, and electric heating steam and hot water boilers. We have curated an impressive lineup of seven series, comprising nearly 300 distinct specifications. Our dedication to clean combustion technology is unwavering, with advanced design features like corrugated furnaces, conical furnaces, threaded smoke pipes, and wet back three-pass structures in our horizontal pressure boilers. Complemented by top-of-the-line imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers deliver unmatched efficiency, energy savings, and eco-friendliness. To further enhance performance, we equip our boilers with pressure or normal pressure economizers and condensers, drastically reducing exhaust temperatures and minimizing dust, nitrogen oxides, and sulfur oxides emissions. Celebrated as a national leader in small and medium-sized oil (gas, electric) boilers, Weifu Boiler proudly serves prominent clients in major cities across mainland China, contributing significantly to environmental protection and energy conservation efforts nationwide.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges intertwine, Weifu Boiler steadfastly adheres to the guiding principle of 'creativity for development, credit for cooperation, quality for market share.' Join us as we continue to share and expand the incredible value of Weifu Boiler with you.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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