Product Description
Product Design:Water and Steam System: Experience the pinnacle of efficiency with our horizontal water-tube structure design. Our system enhances performance by pre-heating softened feedwater through a pressurized economizer, while producing steam efficiently in the membrane furnace and convection sections. Achieve superior steam-water separation with expertly engineered steam-water baffles in the upper header. Benefit from multiple headers that facilitate steam buffering and feedwater preheating, actively reducing corrosion and scaling for lasting reliability.
Combustion and Exhaust System: Our advanced burner, strategically positioned on the membrane furnace side, boosts performance. As high-temperature flue gases traverse the multi-pass convection and economizer sections, serpentine gas tubes and laser-welded finned tubes engage in counterflow heat exchange, optimizing waste heat recovery for superior energy efficiency.
Advantages Comparison
Energy Saving: Experience unparalleled energy savings with fast startup, high-efficiency operation, and premium burners that minimize fuel consumption alongside maintaining low flue gas temperatures.
Safety: Designed with safety as a priority, this non-special equipment features low water capacity and multiple protective measures, all engineered to be explosion-proof, ensuring peace of mind.
Installation: Simplify your setup with no need for approval, notification, or inspection. Enjoy a hassle-free and straightforward installation process.
Operation: Operate with ease and cut down on labor costs, as no licensed operator is required.
Annual Inspection: Eliminate the need for mandatory inspections, only requiring user verification for the safety valve and pressure gauge.
Overall Benefits:Enjoy a compact and transportable design that saves on steel usage. This powerhouse can replace traditional boilers, delivering both economic and social benefits.
Technical Features:Boasting no annual inspection and no licensing requirements, with NOx emissions below 30mg/m³, this system includes a pressurized economizer, multi-level safety features, counterflow heat exchangers, rapid 3-minute steam readiness, and adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with a water volume of less than 50L, bypasses annual inspections, thereby eliminating associated safety risks. Leveraging interdisciplinary design, it delivers steam in just 3 minutes with over 20% energy savings compared to traditional boilers. Standout features include intelligent control systems, rapid steam generation, superior thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, convenient nearby installation, and anti-scaling capabilities.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our offering skips annual inspections and generates steam in as little as 1-2 minutes, ensuring an explosion-free, unmanned environment. Achieve over 99% thermal efficiency with high dryness, compact design, low flue gas, rapid operation, smart control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Our system excels with lower thermal loss during start/stop cycles, reduced scaling, avoidance of dry burning, efficient operation even at variable loads, lower chemical costs, easier maintenance, extended lifespan, stable feedwater, large steam capacity, and excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS features rigorous standards, certifications, and supervision. It offers a sensible water volume, defined water quality requirements, safe pressure, long lifespan, and a stable structure, despite higher steel consumption. Additionally, it requires no registration or annual inspections.
Advanced Structure:
Our horizontal multi-pass water-tube boiler, equipped with headers, reaches an impressive 0.8 MPa steam pressure in just 3 minutes. It boasts an ample heating surface and high efficiency through internally welded fins. The S-shaped economizer, enhanced with laser-welded fin technology, ensures energy savings. Pre-installed piping on this compact unit simplifies installation and relocation while the fully water-tube design eradicates explosion risks.
Easy Installation:
On-site setup couldn't be easier, requiring only water, electricity, gas, and chimney connections for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations expertly meet all your emission requirements, ensuring top-tier performance with the added benefit of customization available according to your unique needs.
Eco-Friendly and Durable:
Experience the pinnacle of eco-friendly engineering with our cutting-edge economizer, which significantly reduces exhaust temperature and elevates efficiency. The low-NOx pre-mixed burner guarantees a superior combustion rate while minimizing emissions, fully compliant with rigorous environmental standards. Thanks to its small water volume, this unit earns a Class D boiler classification, eliminating the need for a dedicated boiler room or annual inspections, thereby slashing labor costs and boosting convenience.
Safe and Reliable:
Constructed from premium 20# boiler steel, this product meets stringent Class D standards. With a water volume under 50 liters, it enjoys exemption from approval and inspection processes. The unit features automated operation, complete with programmable ignition, multiple water feed options, and overpressure/flameout protection, ensuring superior ease of use, maintenance simplicity, cost efficiency, and a tranquil operation without excess noise.
Efficient and Energy-Saving:
Our innovative micro-positive pressure combustion technique ensures the fuel is completely burned, maximizing efficiency. Impressively, it achieves rated pressure in just 3 minutes from a cold start, significantly cutting down on start-up energy consumption and enhancing operational speed.
Flexible Management:
This versatile unit can be seamlessly deployed in distributed layouts, effectively reducing heat loss across the network. It is perfectly suited for modular replacements of steam boilers with capacities of up to 6T/h, offering unparalleled adaptability.
Design Advantages:
Our design boasts an integrated large-capacity steam reservoir, expertly addressing challenges of insufficient steam storage during low-load combustion, providing consistent and reliable performance.
Quality Assurance:
Enjoy peace of mind with our standardized mass production process and stringent third-party inspection prior to delivery, ensuring each unit meets the highest standards of reliability and boasts a remarkably low failure rate.
Product Parameters
|
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile Energy Saving High Efficiency Steam Generator with Low Nox Output by Jiangsu Weifu Special Equipment Co., Ltd. finds its indispensable role across a myriad of industries. Whether enhancing efficiency in laundry & ironing, powering packaging machinery, advancing biopharmaceutical processes, optimizing food processing operations, delivering precision in steam cleaning, meeting hot water supply demands, ensuring the ideal environment for concrete curing, or providing ultimate relaxation in saunas, this steam generator is engineered to excel and adapt.
Usage:
To operate this state-of-the-art steam generator, begin by connecting it to qualified water and power sources. With parameters set to optimal factory defaults, simply switch on the device. The intelligent water pump will autonomously fill the tank to the precise level before halting. The advanced burner then activates and regulates itself in response to the designated pressure levels. For extended periods of non-use, we recommend draining the remaining water to uphold the system's impeccable hygiene standards.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are scrupulously manufactured and rigorously accepted in accordance with the highest relevant standards, complete with detailed weld inspection and official supervision certificates. We assure you that each unit is guaranteed to be original, authentic, and of unmatched quality.
Service Commitment
Rest easy with our comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. This commitment ensures peace of mind and reliability. Post-warranty, any required spare parts are offered at the most competitive market prices, reinforcing our dedication to continued customer satisfaction and support.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. proudly resides at the heart of innovation on Tieta Road, within the vibrant Guyang Town of Dantu District, Zhenjiang City.Jiangsu Weifu Special Equipment Co., Ltd. is passionately committed to revolutionizing the boiler industry across mainland China. Leveraging a sophisticated marketing network, we deliver the remarkable quality, competitive pricing, and unparalleled service of Weifu's oil, gas, and electricity boilers directly to our valued customers. Adhering to our ethos of authenticity and integrity, we craft superior products that not only enhance comfort but also contribute to a better world. Our market strategy ensures that customers experience real value, employees find opportunities for growth, shareholders receive rewarding returns, companies achieve sustainable development, and the nation benefits from increased tax revenue.
Our thriving enterprise is powered by a dedicated team of over 200 skilled professionals, including a talented group of more than 40 specialized technicians. Nestled within our expansive 20,000 square-meter, state-of-the-art manufacturing facility, we specialize in the innovative design and production of high-performance gas, oil, and electricity hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers. Our advanced manufacturing and testing equipment ensure precision and excellence in every product we create.
Embracing the forward-thinking business philosophy of 'creating precisely what our customers need,' Jiangsu Weifu Special Equipment Co., Ltd. focuses on pioneering boiler solutions. Our extensive product line includes vertical and horizontal gas and oil steam boilers, normal and pressure hot water boilers, electric heating steam and hot water boilers, and a comprehensive series of gas and oil thermal oil boilers, spanning 7 series with nearly 300 distinct specifications. Every product harnesses cutting-edge clean combustion technology, featuring advanced designs like corrugated furnaces, conical structures, threaded smoke pipes, and wet-back three-pass systems. Equipped with world-renowned burners including Riello, Aucma, Black & Decker, and Weishaupt, our boilers deliver outstanding efficiency, energy savings, and eco-friendliness. Further enhanced with economizers and condensers, they minimize exhaust temperature and reduce emissions of dust, nitrogen oxides, and sulfur oxides, positioning them as the epitome of energy-saving and environmentally conscious innovation. As a national leader in small to medium-sized oil, gas, and electric boilers, Weifu Boiler serves a diverse clientele from major urban centers throughout mainland China, championing the cause of environmental stewardship and energy conservation.
Certifications
Proudly holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands at the forefront of the boiler industry. As we navigate a dynamic market teeming with both opportunities and challenges, Weifu Boiler remains steadfast in our commitment to innovation, integrity, and excellence. Our guiding principles-'creativity for development, credit for cooperation, quality for market share'-ensure that we not only meet but exceed your expectations. Join us as we share the unparalleled value and exceptional quality of Weifu Boiler's products with you.
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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