Product Description
Product Design:Water and Steam System: Experience unparalleled efficiency with our advanced horizontal water-tube structure. The softened feedwater undergoes pre-heating via our state-of-the-art pressurized economizer, transitioning into powerful steam within the membrane furnace and convection sections. For seamless steam-water separation, rely on our innovative steam-water baffles located in the upper header. With multiple headers at your disposal, enjoy enhanced steam buffering and expertly preheated feedwater, significantly reducing risks of corrosion and scaling.
Combustion and Exhaust System: Our burner is strategically positioned on the membrane furnace side, optimizing high-temperature flue gas pathways through multi-pass convection and economizer sections. The incorporation of serpentine gas tubes and cutting-edge laser-welded finned tubes in the economizer facilitates superior counterflow heat exchange, maximizing waste heat recovery for outstanding efficiency.
Advantages Comparison
Energy Saving: Achieve rapid startup and exceptional efficiency with our system. Enjoy the benefits of reduced flue gas temperature and top-tier burners designed to significantly lower fuel consumption.
Safety: Engineered as non-special equipment with low water capacity and multiple protection mechanisms, our system is explosion-proof, ensuring your peace of mind.
Installation: Effortless setup with no need for approval, notification, or inspection. Simplicity at its finest.
Operation: Our system requires no licensed operator, leading to significant reductions in labor costs.
Annual Inspection: Eliminate the hassle of mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance.
Overall Benefits:Compact, steel-saving design. Transportable and an ideal replacement for traditional boilers, offering substantial economic and social gains.
Technical Features:Enjoy unparalleled convenience with no annual inspection or license requirements. Our system boasts NOx emissions <30mg/m³, a pressurized economizer, multi-level safety features, efficient counterflow heat exchangers, 3-minute steam generation, and adaptable burners for all your needs.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with its innovative design and water volume of less than 50L, is exempt from annual inspections, mitigating safety risks. Utilizing cutting-edge interdisciplinary design principles, it achieves steam production within 3 minutes and delivers over 20% energy savings compared to traditional boilers. Key benefits include intelligent control systems, swift steam generation, high thermal efficiency, multi-pass heat exchange capabilities, alternate intelligent operation, on-demand energy supply, convenient nearby installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our systems eliminate the need for annual inspections and achieve steam generation in just 1-2 minutes. Enjoy explosion-free, unmanned operation, boasting over 99% thermal efficiency and high dryness. With a compact design, low flue gas temperatures (60-70°C), rapid performance, smart control, and minimal maintenance, our solution stands unrivaled.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop cycles, reduced scaling, and no risk of dry burning. Our efficient design excels at variable loads, offers lower chemical costs, easier maintenance, longer lifespan, stable feedwater supply, large steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
Our DSS Class D boiler adheres to strict standards, certifications, and rigorous supervision. It features a reasonable water volume, clear water quality requirements, secure pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, ensuring seamless operation.
Advanced Structure:
The horizontal multi-pass water-tube boiler with headers impressively generates 0.8 MPa steam pressure within just 3 minutes. Featuring an extensive heating surface and enhanced efficiency via internally welded fins, the S-shaped economizer with laser-welded fin technology ensures optimal energy savings. Pre-installed piping on our compact unit facilitates easy installation and relocation, while the fully water-tube design guarantees safety by eliminating explosion risks.
Easy Installation:
Our straightforward on-site setup requires only connections to water, electricity, gas, and chimney for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations are meticulously engineered to meet stringent emission requirements, ensuring compliance and peace of mind. Additionally, we offer bespoke customization options to tailor the equipment to your exact specifications, elevating performance and satisfaction.
Eco-Friendly and Built to Last:
Experience innovation with our advanced economizer, designed to significantly reduce exhaust temperature while boosting efficiency. Our state-of-the-art Low-NOx pre-mixed burner ensures a superior combustion rate with minimal emissions, aligning perfectly with environmental regulations. With its minimal water volume, the unit is classified as a Class D boiler, eliminating the need for a designated boiler room or annual inspections, resulting in substantial savings on labor costs.
Safety and Reliability at its Core:
Crafted from robust 20# boiler steel, this unit adheres to Class D standards for unmatched durability. Its water volume is kept under 50L, making it exempt from approval and inspection protocols. Enjoy seamless operation with automated features such as programmable ignition, multi-step water feeding, and comprehensive overpressure and flameout protections. Experience ease of use, minimal maintenance, cost-effectiveness, and noise-free operation.
Efficiency and Energy Conservation:
Our cutting-edge micro-positive pressure combustion technology guarantees full fuel combustion, optimizing energy use. The system's remarkable design achieves rated pressure from a cold start in just three minutes, significantly reducing start-up energy consumption.
Adaptable and Efficient Management:
Designed for flexible deployment, our system supports distributed layouts to minimize heat loss within the network. It is ideal for modular upgrades of steam boilers, catering to capacities up to 6T/h.
Design Superiority:
Our built-in, large-capacity steam reservoir is ingeniously designed to address the challenge of insufficient steam storage during periods of low-load combustion, ensuring consistent performance.
Unwavering Quality Assurance:
Benefit from our commitment to excellence with standardized mass production and rigorous third-party inspections conducted prior to delivery, guaranteeing reliable quality and a remarkably low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Horizontal Steam Furnace is a versatile powerhouse, extensively utilized in a myriad of industries. From laundry and ironing to packaging machinery, our furnace plays a pivotal role in biopharmaceuticals, food processing, and steam cleaning. It also supports hot water supply, concrete curing, saunas, and numerous other applications, establishing itself as an indispensable asset.
Usage:
Effortlessly connect the furnace to approved water and power sources for seamless operation. Simply set your parameters-our factory preset settings ensure convenience-and initiate the system. The water pump intelligently manages water levels, while the burner operates according to your specified pressure. For extended downtime, draining the remaining water ensures pristine conditions, safeguarding your investment.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are crafted and validated in strict accordance with industry standards, including comprehensive weld inspections and official supervision certificates. We assure the authenticity and originality of every piece, reinforcing our commitment to quality.
Service Commitment
Enjoy peace of mind with our one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, acquire spare parts at the most competitive prices in the market, ensuring continued high performance and reliability.
Main Products
Company Profile
Nestled at the heart of Tieta Road, Guyang Town, Dantu District, Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation and excellence.Jiangsu Weifu is dedicated to harmonizing boiler marketing resources throughout mainland China. Through our extensive network, we ensure that our esteemed customers fully experience the unparalleled concept, superior quality, competitive price, and exceptional service of Weifu's (oil, gas, electricity) boilers. Our guiding principle-'being a real person and doing things honestly'-drives us to create exquisite products that warm hearts and homes. In the vibrant Weifu boiler market, we champion the philosophy that customers derive immense value, employees achieve remarkable growth, shareholders reap substantial benefits, companies experience robust development, and the nation benefits from increased tax revenue.
With a dynamic workforce of over 200, including 40+ specialized technicians, Jiangsu Weifu boasts a sprawling 20,000+ square meters of state-of-the-art factory facilities. We are at the forefront of design and manufacturing, specializing in gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, powered by gas, oil, or electricity.
Guided by the philosophy 'what customers need is what we make,' we prioritize boiler products as our flagship offerings. We have ingeniously developed a wide array of products, including vertical and horizontal gas (oil) steam boilers, normal pressure and pressure hot water boilers, electric heating steam and hot water boilers, as well as gas (oil) thermal oil boiler series. With 7 product series and nearly 300 specifications, our offerings incorporate cutting-edge clean combustion technology. The horizontal pressure boiler design features advanced structures like corrugated furnaces, conical furnaces, threaded smoke pipes, and wet back three-pass systems. Equipped with imported burners from renowned brands such as Riello, Aucma, Black & Decker, and Weishaupt, our boilers deliver unmatched efficiency, energy savings, and environmental protection. The integration of pressure or normal pressure economizers and condensers further reduces exhaust temperatures and minimizes dust, nitrogen oxides, and sulfur oxides in flue gas, enhancing energy efficiency and environmental sustainability. As a national leader in small to medium-sized oil (gas, electric) boilers, Weifu Boiler proudly serves customers across mainland China's major urban centers, significantly contributing to the nation's environmental protection and energy conservation efforts.
Certifications
Proudly holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands at the forefront of the dynamic boiler market, where opportunities and challenges harmoniously coexist. Embracing an unwavering commitment to 'creativity for development, credit for cooperation, and quality for market share', Weifu Boiler is dedicated to forging lasting partnerships and delivering unparalleled value. Join us as we share the exceptional benefits and cutting-edge innovations of Weifu Boiler with you.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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