Product Description
Product Design:Water and Steam System: Experience unparalleled efficiency with our horizontal water-tube structure. The system starts with pre-heating softened feedwater via a state-of-the-art pressurized economizer. Steam is then produced in both the membrane furnace and convection sections, ensuring consistent performance. Steam-water separation is expertly managed through precision-engineered steam-water baffles in the upper header. With multiple headers in place, this innovation not only offers steam buffering but also preheats feedwater to greatly minimize corrosion and scaling, elevating the longevity and reliability of your operations.
Combustion and Exhaust System: Our advanced burner, strategically positioned on the membrane furnace side, optimizes the combustion process. High-temperature flue gas navigates through a series of multi-pass convection and economizer sections. The serpentine gas tubes, coupled with innovative laser-welded finned tubes in the economizer, employ a counterflow heat exchange mechanism. This sophisticated approach significantly enhances waste heat recovery, offering an eco-friendly and cost-effective solution to your energy demands.
Advantages Comparison
Energy Saving: Experience rapid startup with exceptional efficiency and reduced flue gas temperatures. Our generator's premium burners are engineered to maximize fuel savings, ensuring both economic and environmental benefits.
Safety: Safety is paramount; our generator is classified as non-special equipment with low water capacity, featuring comprehensive protection systems and explosion-proof design, providing peace of mind and operational security.
Installation: Simplify your setup process with no need for extensive approvals, notifications, or inspections-enjoy a straightforward installation experience.
Operation: Reduce operational costs with our design that eliminates the need for a licensed operator, making labor management more cost-effective and efficient.
Annual Inspection: Enjoy the freedom from mandatory inspections. Only simple user verification of the safety valve and pressure gauge is required, saving time and resources.
Overall Benefits:Compact yet powerful, our generator is a steel-saving, transportable solution that seamlessly replaces traditional boilers. It delivers significant economic and social advantages, driving progress and sustainability.
Technical Features:Our generator boasts cutting-edge features: no annual inspection needed, no license requirement, NOx emissions below 30mg/m³, a pressurized economizer, multi-level safety protocols, and counterflow heat exchangers. With a rapid 3-minute steam production and adaptable burners, it sets a new standard in steam generation technology.
Advantages Over Traditional Boilers
The DSS water tube steam generator, with a water volume of less than 50L, revolutionizes safety by eliminating the need for annual inspections. This advanced design integrates interdisciplinary principles, delivering steam in just 3 minutes and achieving over 20% energy savings compared to traditional boilers. Key advantages include intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, smart operation, on-demand energy supply, local installation, and anti-scaling capabilities, marking a significant leap forward in steam generation.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Witness an upgraded steam generation experience with no need for annual inspections, steam generation within 1-2 minutes, explosion-free operations, unmanned capabilities, thermal efficiency exceeding 99%, high dryness, compact form, low flue gas temperatures (60-70°C), fast and smart control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Our generator minimizes thermal loss during start/stop cycles, reduces scaling, eliminates the risk of dry burning, excels across variable loads, offers lower chemical costs, is easier to maintain, boasts a longer lifespan, provides stable feedwater, delivers large steam capacity, and benefits from excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS, a Class D boiler, adheres to rigorous standards, certifications, and supervision. It maintains a reasonable water volume, clear water quality requirements, safe pressure, and a stable structure, resulting in a long lifespan. Despite higher steel consumption, it requires no registration or annual inspection, ensuring hassle-free operation.
Advanced Structure:
Our horizontal multi-pass water-tube boiler reaches 0.8 MPa steam pressure in just 3 minutes. Its design features an extensive heating surface, enhanced by internally welded fins for high efficiency. The S-shaped economizer, incorporating laser-welded fin technology, maximizes energy savings. Pre-installed piping ensures easy installation and relocation, while the fully water-tube design eliminates explosion risks, setting new standards in safety and efficiency.
Easy Installation:
For instant commissioning, simply connect water, electricity, gas, and chimney on-site, drastically reducing your installation costs and time.
Flexible Configuration:
Our standard burner configurations not only meet rigorous emission requirements, but we also offer tailored solutions to meet your unique needs, ensuring optimal performance and sustainability.
Eco-Friendly and Durable:
Introducing our cutting-edge economizer, designed to significantly reduce exhaust temperatures while boosting overall efficiency. The low-NOx pre-mixed burner guarantees a superior combustion rate and minimal emissions, aligning perfectly with environmental standards. Its compact water volume classifies it as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, thereby reducing labor costs and enhancing operational efficiency.
Safe and Reliable:
Crafted from premium 20# boiler steel, our product adheres to the stringent Class D standards. With a water volume falling below 50L, it is exempt from approval and inspection, streamlining operations. Boasting automated functionality, it offers programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. This ensures user-friendliness, ease of maintenance, cost-effectiveness, and quiet operation.
Efficient and Energy-Saving:
Experience the benefits of micro-positive pressure combustion, which guarantees full fuel utilization. Achieve rated pressure within just 3 minutes of a cold start, significantly reducing energy consumption during start-up and enhancing overall energy efficiency.
Flexible Management:
Our system supports deployment in distributed layouts, effectively minimizing heat loss across the network. It is ideally suited for modular replacements of steam boilers with capacities of up to 6T/h, offering flexibility and adaptability to changing needs.
Design Advantages:
With an integrated large-capacity steam reservoir, our design ingeniously addresses the challenge of insufficient steam storage during low-load combustion, ensuring consistent and reliable steam availability.
Quality Assurance:
We pride ourselves on our standardized mass production processes, complemented by rigorous third-party inspections prior to delivery. This commitment ensures reliable quality, a low failure rate, and peace of mind for our customers.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
The 2025 Fuel Gas Generator by Jiangsu Weifu Special Equipment Co., Ltd. is your versatile solution for diverse applications. It is extensively utilized in laundry & ironing, packaging machinery, biopharmaceuticals, and food processing. Ideal for steam cleaning, hot water supply, concrete curing, and sauna environments, this generator is designed to meet a wide range of operational needs.
Usage:
To effortlessly operate the 2025 Fuel Gas Generator, simply connect it to qualified water and power sources. The parameters come factory preset, ensuring convenience. Once switched on, the efficient water pump fills to the desired level and halts. The intelligent burner adjusts according to set pressure. For prolonged shutdowns, drain any remaining water to keep the unit pristine and ready for the next use.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our generators are crafted and verified in strict adherence to relevant standards, complete with weld inspection and supervision certificates. We proudly guarantee their originality and authenticity, ensuring top-notch quality and reliability for our valued customers.
Service Commitment
Jiangsu Weifu Special Equipment Co., Ltd. offers a comprehensive warranty: a one-year warranty covers the boiler body, auxiliaries, and accessories. After this period, you'll find spare parts available at the most competitive market prices, ensuring your continued satisfaction and operational efficiency.
Main Products
Company Profile
Nestled in the industrial heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. stands proudly on Tieta Road in the vibrant Guyang Town, Dantu District. This strategic location serves as the cornerstone of our operations, from where we propel our innovative initiatives, deeply rooted in the dynamic landscape of mainland China.At the very core of Jiangsu Weifu Special Equipment Co., Ltd., lies an unwavering commitment to harmonize boiler marketing resources across the vast expanse of mainland China. Through our robust marketing networks, we transcend boundaries to deliver the distinguished Weifu brand of boilers-be it oil, gas, or electricity-right into the hands of our valued customers. With an ethos centered on integrity and excellence, we strive to create exquisite products that bring warmth to the world. Our philosophy ensures that as we navigate the competitive market, our customers benefit from unparalleled value, our employees achieve personal and professional growth, shareholders enjoy fruitful returns, the company experiences continuous development, and our nation receives the fiscal contributions it so richly deserves.
With a thriving workforce exceeding 200 dedicated professionals, including a talented cadre of over 40 specialized technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts a sprawling 20,000 square meters of state-of-the-art manufacturing facilities. Here, advanced design and manufacturing technologies converge to produce an array of sophisticated boilers. Our expertise spans gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, each crafted with precision and reliability.
Guided by the astute business philosophy that 'what customers need is what we make,' we have meticulously developed an impressive suite of boiler products. Our portfolio includes vertical and horizontal gas (oil) steam boilers, normal pressure and pressure hot water boilers, and electric heating systems, among others-comprising seven distinct series and nearly 300 specifications. Weifu Boilers are engineered using cutting-edge clean combustion technologies. The masterfully crafted horizontal pressure boiler designs incorporate advanced structures like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems. These innovations, coupled with premium imported burners from renowned brands such as Riello, Aucma, Black & Decker, and Weishaupt, culminate in unparalleled efficiency, energy savings, and environmental stewardship. Equipped with pressure or normal pressure economizers and condensers, our boilers significantly reduce exhaust temperatures and minimize harmful emissions, positioning Weifu Boiler as the premier national supplier of small to medium-sized oil (gas, electric) boilers in China. Our clientele, spanning major urban centers, stands testament to our contributions towards environmental preservation and energy efficiency across the nation.
Certifications
Holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. is poised to excel in the competitive boiler market where opportunities and challenges thrive together. Weifu Boiler steadfastly embraces its guiding principle: 'creativity for development, credit for cooperation, quality for market share.' Join us as we share and amplify the distinctive value and innovation of Weifu Boiler with stakeholders and partners alike.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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