Product Description
Product Design:Water and Steam System: Dive into the pinnacle of engineering with our horizontal water-tube structure, designed for unparalleled efficiency. The softened feedwater is masterfully pre-heated through the pressurized economizer, while the membrane furnace and convection sections work harmoniously to produce steam. Our advanced steam-water separation is flawlessly achieved via superior steam-water baffles in the upper header. This intelligent system includes multiple headers to ensure steam buffering and preheating of feedwater, significantly reducing corrosion and scaling, extending the life and performance of your equipment.
Combustion and Exhaust System: Discover cutting-edge combustion with our strategically positioned burner on the membrane furnace side. Experience the brilliance of high-temperature flue gas navigating through multi-pass convection and economizer sections. Our serpentine gas tubes and laser-welded finned tubes in the economizer utilize counterflow heat exchange, elevating waste heat recovery to new heights of efficiency and sustainability.
Advantages Comparison
Energy Saving: Experience the zenith of energy efficiency with swift startup times, unrivaled performance, and the use of premium burners that significantly reduce fuel consumption. Our low flue gas temperature design exemplifies our commitment to energy conservation.
Safety: Your peace of mind is our priority. Our product is classified as non-special equipment, boasting a low water capacity and equipped with multiple layers of protection and explosion-proof features, ensuring utmost safety and reliability.
Installation: Simplify your setup with no need for tedious approvals, notifications, or inspections. Our product offers a straightforward, hassle-free installation process.
Operation: Streamline your operations with no requirement for a licensed operator, effectively reducing labor costs and enhancing operational efficiency.
Annual Inspection: Enjoy the freedom from mandatory inspections. Only simple user verification of the safety valve and pressure gauge is needed, minimizing maintenance while maximizing ease.
Overall Benefits:Revolutionize your operations with our compact, steel-saving, and transportable solution that replaces traditional boilers, delivering substantial economic and social benefits.
Technical Features:With features like no annual inspection, no license requirements, NOx emissions under 30mg/m³, pressurized economizer, multi-level safety, and counterflow heat exchange, our technology offers unparalleled convenience. Experience rapid, 3-minute steam generation and adaptable burners designed for maximum efficiency and performance.
Advantages Over Traditional Boilers
The groundbreaking DSS water tube steam generator, with a minimal water volume under 50L, offers exemption from annual inspections, providing a safer and more efficient solution. Utilizing interdisciplinary design principles, it swiftly generates steam within just 3 minutes, achieving over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, rapid steam production, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, ease of nearby installation, and anti-scaling capabilities.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy the benefits of no annual inspection, rapid 1-2 minute steam generation, explosion-free operation, and unmanned functionality, all with a thermal efficiency exceeding 99%. Our design ensures high dryness, compact structure, low flue gas temperatures (60-70°C), advanced smart control, and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Benefit from lower thermal loss during start/stop operations, reduced scaling, no risk of dry burning, and efficient performance under variable loads. Our design also lowers chemical costs, simplifies maintenance, extends lifespan, stabilizes feedwater, increases steam capacity, and provides excellent furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS sets the standard as a Class D boiler with stringent standards, certifications, and supervision. Featuring an ideal water volume, clear water quality requirements, safe pressure, and long-lasting structure, it also offers stability, despite higher steel consumption, without the need for registration or annual inspections.
Advanced Structure:
Our horizontal multi-pass water-tube boiler with headers achieves an impressive 0.8 MPa steam pressure within just 3 minutes. Featuring a generous heating surface, high efficiency via internally welded fins, and an S-shaped economizer with advanced laser-welded fin technology, it maximizes energy savings. Pre-installed piping on the compact unit ensures effortless installation and relocation, while its fully water-tube design eradicates any risk of explosion.
Easy Installation:
Our product offers a seamless on-site setup, requiring only water, electricity, gas, and chimney connections for immediate commissioning, significantly reducing installation costs and enhancing operational readiness.
Flexible Configuration:
Our standard burner configurations seamlessly meet emission requirements, with the added benefit of customization options available to suit your specific needs.
Eco-Friendly and Durable:
Experience unparalleled efficiency with our state-of-the-art economizer, designed to significantly lower exhaust temperature while enhancing overall performance. Featuring a Low-NOx pre-mixed burner, our innovative system ensures a high combustion rate and minimal emissions, meeting rigorous environmental standards. With its small water volume, this Class D boiler eliminates the need for a dedicated boiler room and annual inspections, translating to substantial labor cost savings.
Safe and Reliable:
Crafted from premium 20# boiler steel and fully compliant with Class D standards, the water volume remains under 50L, exempting the unit from approval and inspection. Enjoy the convenience of automated operation with programmable ignition, multiple water feeding options, and robust overpressure and flameout protection. This user-friendly system is designed for ease of use and maintenance, offering a cost-effective and quiet solution for your operations.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technology guarantees complete fuel burn. Achieve rated pressure within just 3 minutes of cold start, significantly cutting down on start-up energy consumption.
Flexible Management:
Perfectly adaptable for distributed layouts, our boiler minimizes heat loss across the network. It is an ideal choice for modular replacements of steam boilers up to 6T/h, offering flexibility in deployment.
Design Advantages:
The built-in large-capacity steam reservoir effectively addresses the challenge of insufficient steam storage during low-load combustion, ensuring optimal performance.
Quality Assurance:
Benefit from our commitment to quality with standardized mass production and rigorous third-party inspections before delivery, guaranteeing reliable quality and an impressively low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile and powerful Innovative Industrial Boiler is engineered for a wide array of applications. It's a perfect match for laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, saunas, and beyond. Wherever you need reliable steam or hot water, this boiler delivers impeccable performance.
Usage:
To ensure optimal performance of your Innovative Industrial Boiler, connect it to qualified water and power sources. Effortlessly set the operational parameters, which come factory preset for your convenience. Upon activation, the system automatically manages the water level using its efficient pump, ceasing once the correct level is reached. The burner operates in harmony with the set pressure, providing seamless functionality. For extended periods of inactivity, simply drain the boiler to maintain its pristine condition.
After-Sales Service & Quality Guarantee
Quality Commitment:
Crafted with precision, each Innovative Industrial Boiler is manufactured and rigorously inspected to meet stringent relevant standards. Every unit is accompanied by thorough weld inspection and supervision certificates, ensuring you receive a product that is both original and authentic, surpassing quality expectations.
Service Commitment
Enjoy peace of mind with our comprehensive service commitment. Our Innovative Industrial Boiler comes with a one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we ensure your continued satisfaction by providing spare parts at the most competitive market rates.
Main Products
Company Profile
Nestled in the heart of Zhenjiang City, Jiangsu Weifu Special Equipment Co., Ltd. finds its home along the vibrant stretch of Tieta Road, Guyang Town, Dantu District, positioning itself as a beacon of excellence in the realm of industrial innovation.Jiangsu Weifu Special Equipment Co., Ltd. is passionately focused on harmonizing boiler marketing resources across mainland China. Leveraging an expansive marketing network, the company delivers the unrivaled Weifu experience in oil, gas, and electricity boilers-showcasing superior quality, competitive pricing, and exceptional service. Guided by the philosophy of sincerity and integrity, the company crafts exquisite products designed to bring warmth and comfort to the world. Weifu fervently believes in mutual value: empowering customers, enhancing employees' skills, benefiting shareholders, fostering company growth, and contributing to national revenue.
Boasting a dynamic workforce exceeding 200, including over 40 skilled technicians, Jiangsu Weifu flourishes within an impressive 20,000 square meters of state-of-the-art facilities. The company's advanced manufacturing and testing equipment underline its expertise in crafting cutting-edge gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, all designed to meet the highest standards of excellence.
Jiangsu Weifu passionately follows the guiding principle of crafting precisely what customers need, focusing on a comprehensive array of boiler products. From vertical and horizontal gas (oil) steam boilers to electric heating models, the company offers a remarkable total of 7 series encompassing nearly 300 versatile specifications. Each product is meticulously engineered with clean combustion technology and innovative features like corrugated and conical furnaces, threaded smoke pipes, and advanced wet back three-pass structures. Equipped with top-tier imported burners such as Riello, Aucma, Black & Decker, and Weishaupt, these boilers achieve unparalleled efficiency, energy-saving, and environmental protection. Further enhanced with economizers and condensers, Weifu boilers minimize exhaust temperatures and emissions, underscoring a commitment to sustainability. As a distinguished national supplier, Weifu's clientele spans the major urban landscapes of mainland China, playing a pivotal role in the country's environmental and energy conservation efforts.
Certifications
The company holds a prestigious national Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges are ever-present, Weifu Boiler stands firm on the foundational principle of 'creativity for development, credit for cooperation, quality for market share.' By partnering with us, you gain access to the unrivaled value that only Weifu Boiler can provide, ensuring a mutually beneficial relationship and market success.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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