Product Description
Product Design:Water and Steam System: Our Advanced Water Tube Steam Boiler boasts a sophisticated horizontal water-tube configuration. The system ensures optimal thermal efficiency as softened feedwater undergoes pre-heating through a cutting-edge pressurized economizer, enabling seamless steam production in both the membrane furnace and convection segments. Ingeniously designed steam-water baffles in the upper header facilitate superior steam-water separation, while an array of headers enhances steam buffering. This forward-thinking design not only preheats feedwater but also mitigates corrosion and scaling, promoting longevity and operational excellence.
Combustion and Exhaust System: The burner strategically positioned on the membrane furnace side orchestrates an efficient combustion process. High-temperature flue gases traverse multi-pass convection and economizer segments, exemplifying innovation. Employing serpentine gas tubes and precision laser-welded finned tubes in the economizer, the counterflow heat exchange mechanism significantly elevates waste heat recovery, setting new benchmarks for energy efficiency.
Advantages Comparison
Energy Saving: Experience remarkable energy savings with our boiler's rapid startup, unparalleled efficiency, and reduced flue gas temperature. Equipped with premium burners, it optimizes fuel consumption, leading to substantial cost reductions and enhanced performance.
Safety: Our boiler exemplifies safety excellence with its non-special equipment classification, minimal water capacity, and comprehensive protection systems, including explosion-proof features. Enjoy peace of mind with our robust safety protocols.
Installation: Streamline your installation process with our boiler, which requires no approval, notification, or inspection, ensuring a hassle-free and straightforward setup.
Operation: Our boiler's design eliminates the need for a licensed operator, significantly reducing labor costs and simplifying operations, making it an ideal choice for efficient management.
Annual Inspection: Enjoy hassle-free maintenance as our boiler does not mandate annual inspections. Only routine user verification of the safety valve and pressure gauge is required, simplifying upkeep.
Overall Benefits:The compact design of our boiler not only conserves steel but is also transportable, seamlessly replacing traditional boilers. It delivers both economic and social benefits, driving forward your operational success.
Technical Features:Our boiler eliminates annual inspections and licensing requirements while achieving NOx levels <30mg/m³. It features a pressurized economizer, multi-level safety systems, counterflow heat exchangers, rapid 3-minute steam production, and adaptable burners for diverse applications.
Advantages Over Traditional Boilers
The DSS water tube steam generator is a game-changer with a water volume of less than 50L, exempt from annual inspections, thus eliminating safety risks. Harnessing interdisciplinary design principles, it generates steam in just 3 minutes and delivers over 20% energy savings compared to traditional boilers. Key advantages include intelligent control systems, rapid steam generation, high thermal efficiency, multi-pass heat exchange, smart alternate operation, on-demand energy supply, convenient nearby installation, and effective anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our boiler offers exceptional benefits over horizontal steam boilers with no annual inspection, 1-2 minutes steam generation, explosion-free operation, unmanned control, over 99% thermal efficiency, high steam dryness, compact design, low flue gas exit temperature (60-70°C), rapid and intelligent control, and minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Our boiler surpasses LSS Once-Through Steam Generators with lower thermal loss during start/stop cycles, reduced scaling, no risk of dry burning, efficient performance at variable loads, reduced chemical costs, easier maintenance, extended lifespan, consistent feedwater delivery, large steam capacity, and superior furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, the DSS meets stringent standards, certifications, and supervision, featuring optimal water volume, defined water quality requirements, safe pressure levels, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, offering unmatched reliability and performance.
Advanced Structure:
Our boiler's horizontal multi-pass water-tube design with headers achieves a remarkable 0.8 MPa steam pressure in just 3 minutes. Featuring an ample heating surface, it ensures outstanding efficiency through internally welded fins and an S-shaped economizer with laser-welded fin technology, promoting energy savings. The compact unit arrives with pre-installed piping for easy installation or relocation, while its fully water-tube design eliminates explosion risks, ensuring utmost safety.
Easy Installation:
Experience seamless on-site setup as the boiler only requires connections to water, electricity, gas, and a chimney for immediate commissioning, significantly reducing installation costs and time.
Flexible Configuration:
Our standard burner configurations not only meet stringent emission requirements but also offer the versatility of customization to cater to your specific needs.
Eco-Friendly and Durable: A Commitment to Sustainability and Longevity
Our state-of-the-art economizer is designed to significantly reduce exhaust temperatures while boosting overall efficiency. The Low-NOx pre-mixed burner is engineered for optimal combustion, promising high efficiency and remarkably low emissions, setting a benchmark for environmental compliance. With its compact water volume, it qualifies as a Class D boiler, eliminating the need for a dedicated boiler room and annual inspections, thus substantially lowering labor expenses.
Safe and Reliable: Built with Your Safety in Mind
Crafted from superior 20# boiler steel, our equipment adheres strictly to Class D standards. With a water volume of less than 50L, it is exempt from approval and inspection processes. Featuring fully automated operations, it includes programmable ignition, multiple water feeding options, and robust overpressure and flameout protection. This ensures ease of use, low maintenance costs, and a serenely quiet operation.
Efficient and Energy-Saving: Maximizing Performance while Minimizing Waste
The innovative micro-positive pressure combustion technique ensures complete fuel utilization. Experience the efficiency of a cold start reaching the rated pressure in just 3 minutes, dramatically cutting down on initial energy consumption.
Flexible Management: Adaptable Solutions for Diverse Needs
Our systems can be seamlessly implemented in distributed layouts, effectively minimizing heat loss across the network. They are ideally suited for modular replacements of steam boilers with capacities up to 6T/h.
Design Advantages: Ingenious Engineering at Its Best
The integrated large-capacity steam reservoir adeptly addresses the challenge of insufficient steam storage, particularly during periods of low-load combustion.
Quality Assurance: Unwavering Standards for Excellence
We ensure reliability and low failure rates through standardized mass production and rigorous third-party inspections prior to delivery, offering you unparalleled quality and peace of mind.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Advanced Water Tube Steam Boiler is a versatile powerhouse, perfect for a myriad of applications including laundry and ironing, cutting-edge packaging machinery, innovative biopharmaceuticals, delectable food processing, efficient steam cleaning, reliable hot water supply, robust concrete curing, rejuvenating saunas, and much more.
Usage:
To harness the full potential of our Advanced Water Tube Steam Boiler, simply connect it to qualified water and power sources. Effortlessly set your desired parameters, which are factory preset for your convenience. Upon activation, the intelligent water pump will autonomously feed water to the optimal level, ceasing when complete. The burner gracefully synchronizes with the set pressure, starting and stopping as needed. For extended shutdown periods, draining the reservoir maintains the equipment's immaculate cleanliness.
After-Sales Service & Quality Guarantee
Quality Commitment:
Rest assured, our steam boilers are crafted and validated in adherence to stringent standards, complete with comprehensive weld inspection and supervision certifications. Each unit is a testament to authenticity and original craftsmanship, ensuring unparalleled quality for your peace of mind.
Service Commitment
Experience peace of mind with our comprehensive service commitment: enjoy a one-year warranty covering the boiler body, its auxiliaries, and accessories. After the warranty period, we continue to support your investment by offering spare parts at the most competitive market prices.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. is ideally situated at Tieta Road in the vibrant Guyang Town, within the industrious Dantu District of Zhenjiang City.With an unwavering commitment to excellence, Jiangsu Weifu Special Equipment Co., Ltd. tirelessly integrates boiler marketing resources across mainland China. Through an expansive marketing network, Weifu disseminates its core values of concept, quality, price, and unparalleled service for its boilers powered by oil, gas, and electricity. Guided by the principle of 'being a real person and doing things honestly', Weifu prides itself on crafting exceptional products that bring warmth to the world. This philosophy ensures that as Weifu expands its market operations, it continually delivers value to its customers, fosters growth for its employees, benefits its shareholders, advances its corporate standing, and contributes to national tax revenues.
Jiangsu Weifu Special Equipment Co., Ltd. boasts a talented workforce of over 200 dedicated employees, including more than 40 skilled professional technicians. The company operates from a sprawling modern facility exceeding 20,000 square meters, equipped with state-of-the-art manufacturing and testing machinery. Specializing in the design and manufacture of an array of boilers including gas, oil, and electricity-powered hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, Weifu is at the forefront of boiler innovation.
Driven by the philosophy that 'what customers need is what we make', the company focuses on boiler products as its cornerstone. Weifu has developed a diverse array of products, including vertical/horizontal gas (oil) steam boilers, both normal pressure and pressure hot water boilers, alongside electric heating steam and hot water boilers. With 7 series and nearly 300 specifications, all Weifu boilers incorporate clean combustion technology. The horizontal pressure boiler design utilizes cutting-edge features like corrugated and conical furnaces, threaded smoke pipes, and a wet back three-pass structure. The boilers are equipped with imported burners from renowned brands such as Riello, Aucma, Black & Decker, and Weishaupt, ensuring high efficiency, energy savings, and environmental sustainability. Furthermore, the inclusion of economizers and condensers optimizes exhaust temperatures and reduces emissions, enhancing the boilers' energy-saving and eco-friendly performance. Weifu Boiler stands as a national leader in small to medium-sized oil, gas, and electric boilers across China, serving clients in major urban centers and contributing significantly to environmental protection and energy conservation nationwide.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. proudly holds a prestigious national Class B manufacturing certificate. In a dynamic boiler market brimming with both opportunities and challenges, Weifu Boiler remains steadfast in its commitment to innovation and excellence. Our guiding principles, 'creativity for development, credit for cooperation, quality for market share,' underscore our dedication to advancing technology and fostering partnerships. Join us as we share and create unparalleled value with Weifu Boiler.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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