Product Description
Product Design:Water and Steam System: Our horizontal water-tube structure showcases advanced engineering. Softened feedwater is efficiently pre-heated using the pressurized economizer, while steam is expertly generated within the membrane furnace and convection sections. To ensure optimal steam-water separation, we utilize steam-water baffles strategically placed in the upper header. The inclusion of multiple headers not only provides steam buffering but also preheats feedwater, significantly reducing the risk of corrosion and scaling.
Combustion and Exhaust System: Ingeniously positioned on the membrane furnace side, our burner is designed for maximum efficiency. The high-temperature flue gas undergoes a sophisticated multi-pass convection and economizer process. Our serpentine gas tubes, paired with laser-welded finned tubes in the economizer, utilize counterflow heat exchange, dramatically elevating waste heat recovery capabilities.
Advantages Comparison
Energy Saving: Experience remarkable energy efficiency with our fast startup system, low flue gas temperature, and state-of-the-art, premium burners-all crafted to significantly save fuel and reduce operational costs.
Safety: Our product is classified as non-special equipment featuring low water capacity. It comes equipped with multiple protective measures and is designed to be explosion-proof, ensuring comprehensive safety for industrial use.
Installation: Streamline your setup process with our hassle-free installation-no need for approval, notification, or inspection, offering a straightforward and efficient setup.
Operation: Enjoy reduced labor costs as no licensed operator is required for operation, simplifying management processes and enhancing cost-efficiency.
Annual Inspection: Our product eliminates the need for mandatory inspections. Only the safety valve and pressure gauge require simple user verification, significantly reducing maintenance burdens.
Overall Benefits:This compact, steel-saving, and transportable boiler system is a perfect replacement for traditional models. It delivers substantial economic and social benefits, elevating your operational efficiencies.
Technical Features:Experience freedom from annual inspections and license requirements. With NOx emissions under 30mg/m³, a pressurized economizer, multi-level safety features, counterflow heat exchangers, and adaptable burners, efficiency is maximized with steam production in just 3 minutes.
Advantages Over Traditional Boilers
The innovative DSS water tube steam generator, holding less than 50L of water, is exempt from annual inspections, thereby eliminating safety risks. It uses cutting-edge interdisciplinary design principles to produce steam within 3 minutes, resulting in over 20% energy savings compared to traditional boilers. Key benefits include intelligent control systems, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operations, on-demand energy supply, nearby installation capabilities, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our system boasts no requirement for annual inspections, generates steam in just 1-2 minutes, is explosion-free, and operates unmanned with over 99% thermal efficiency. Featuring high dryness, compact design, low flue gas emissions (60-70°C), rapid startup, smart controls, and minimal maintenance needs, it's an ideal choice for industrial applications.
Vs. LSS Once-Through Steam Generator:
Our system experiences lower thermal loss during start/stop, reduces scaling, eliminates dry burning, and remains efficient under variable loads. It offers lower chemical costs, easier maintenance, a longer lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, our DSS model meets stringent standards with comprehensive certifications and supervision. It features a reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection.
Advanced Structure:
Our horizontal multi-pass water-tube boiler reaches 0.8 MPa steam pressure in just 3 minutes, featuring an expansive heating surface. High efficiency is achieved through internally welded fins, while the S-shaped economizer with laser-welded fin technology ensures energy savings. Pre-installed piping on the compact unit facilitates easy installation and relocation, and the fully water-tube design effectively eliminates explosion risks.
Easy Installation:
Simplify on-site setup with our design, which only requires connections to water, electricity, gas, and a chimney for immediate commissioning-significantly cutting down installation costs.
Flexible Configuration:
Our standard burner configurations adhere strictly to emission requirements, but we also offer the flexibility of customization to suit your specific needs. This feature ensures that you not only meet environmental regulations but also adapt the system to your unique operational demands.
Eco-Friendly and Durable: Experience the harmony of sustainability and longevity in our cutting-edge designs.
Our innovative economizer is engineered to significantly reduce exhaust temperatures, effectively boosting overall system efficiency. The state-of-the-art Low-NOx pre-mixed burner guarantees an outstanding combustion rate while minimizing emissions to meet stringent environmental standards. With its compact water volume, this unit is classified as a Class D boiler, eliminating the need for a dedicated boiler room and annual inspections. This not only simplifies compliance but also leads to substantial reductions in labor costs.
Safe and Reliable: Designed with your peace of mind in mind, our products are synonymous with safety and reliability.
Crafted from premium 20# boiler steel and adhering to Class D standards, our design ensures a water volume of less than 50L, which exempts it from approval and inspection processes. The advanced automation includes programmable ignition systems, multiple water feeding options, and comprehensive overpressure and flameout protection. Easy operation and maintenance, coupled with cost-effectiveness and quiet performance, make this product an exceptional choice for any industrial setting.
Efficient and Energy-Saving: Harness the power of advanced technology to maximize efficiency and minimize energy use in our eco-conscious solutions.
Our innovative micro-positive pressure combustion technology ensures complete fuel combustion, enhancing efficiency and energy savings. Even from a cold start, the system reaches its rated pressure within just three minutes, significantly cutting down on startup energy requirements and costs.
Flexible Management: Tailor your operations with ease and efficiency through adaptable management solutions.
This system can be strategically deployed in distributed layouts to effectively reduce heat loss across the network. It is ideally suited for modular replacements of steam boilers with capacities up to 6T/h, providing you with extraordinary flexibility and operational efficiency.
Design Advantages: Discover the smart design that combines innovation with practicality for superior performance.
The integrated large-capacity steam reservoir is ingeniously designed to address the challenge of insufficient steam storage during low-load combustion, ensuring seamless operation even under varying demand conditions.
Quality Assurance: Trust in the enduring quality and superb reliability of our rigorously tested and inspected products.
With a commitment to excellence, our products undergo standardized mass production processes and are subject to meticulous third-party inspections prior to delivery. This ensures the highest quality, exceptional reliability, and a remarkably low failure rate, giving you confidence in every installation.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Reliable Gas Boiler with Low Water Volume for Industrial Use is engineered to be your trusted partner across a multitude of applications. Embrace efficiency and versatility as this powerhouse effortlessly integrates into environments such as laundry & ironing facilities, packaging machinery operations, biopharmaceutical manufacturing, and food processing units. Elevate your operations with precision steam cleaning, reliable hot water supply, concrete curing, and even the indulgent relaxation of saunas. Experience a world of possibilities with Jiangsu Weifu Special Equipment Co., Ltd.
Usage:
Unlock the seamless functionality of our gas boiler with a few simple steps. Connect to qualified water and power sources, ensuring a smooth start to your process. Delight in the ease of factory preset parameters that simplify your setup. Once activated, watch as the intelligent water pump autonomously fills to the desired level, pausing at perfection. The sophisticated burner adapts by initiating or halting based on your precise pressure settings. For prolonged downtimes, effortlessly maintain hygiene by draining excess water. Elevate your industrial operations with the precision and reliability you deserve.
After-Sales Service & Quality Guarantee
Quality Commitment:
Rest assured that our products are crafted with meticulous attention to detail, adhering to stringent standards. Each unit undergoes comprehensive manufacturing and acceptance protocols, including rigorous weld inspections and certification supervision. We proudly guarantee originality and authenticity, ensuring that your investment in Jiangsu Weifu Special Equipment Co., Ltd. is one of unmatched quality and trust.
Service Commitment
Benefit from our unwavering support long after your initial investment. Enjoy peace of mind with our one-year warranty that covers the boiler body, auxiliaries, and accessories. After the warranty period, continue to receive exceptional care with spare parts priced competitively at the lowest market rates. Trust in our commitment to your satisfaction, every step of the way.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. proudly stands at Tieta Road, Guyang Town, within the vibrant Dantu District of Zhenjiang City. A hub of innovation and excellence in boiler technology.Our company is devoted to mastering the art of boiler marketing, seamlessly blending resources across mainland China. Through a robust marketing network, we communicate the essence of Weifu's boilers-whether fueled by oil, gas, or electricity-to our valued customers. Guided by our core principle of 'being a real person and doing things honestly,' we craft exceptional products that bring warmth to the world. Weifu believes in a holistic approach where customers receive true value, employees find growth, shareholders reap benefits, the company progresses, and the nation sees increased tax revenue through our successful operations.
Boasting a dynamic team of over 200 dedicated employees, including 40+ skilled technicians, our company operates over 20,000 square meters of state-of-the-art facilities. We specialize in the innovative design and manufacture of a diverse range of boilers, including gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, all tailored to meet various industrial demands.
Adhering to the business philosophy that 'the customer's needs dictate our production,' we focus on pioneering boiler solutions. Our extensive portfolio includes 7 comprehensive series with nearly 300 specifications, featuring vertical and horizontal gas (oil) steam boilers, pressure and non-pressure hot water boilers, and advanced electric heating boilers. Each product line is engineered with cutting-edge clean combustion technology, employing sophisticated designs like corrugated and conical furnaces, threaded smoke pipes, and the wet back three-pass system. Our boilers, equipped with premium imported burners from renowned brands such as Riello, Aucma, Black & Decker, and Weishaupt, deliver unparalleled efficiency and superior environmental performance. To enhance energy conservation, they incorporate pressure or normal pressure economizers and condensers, effectively reducing exhaust temperatures and lowering emissions of dust, nitrogen oxides, and sulfur oxides. Recognized as a leading national supplier, Weifu Boiler serves customers across large and medium-sized cities in mainland China, playing a pivotal role in advancing environmental protection and energy efficiency.
Certifications
Proudly holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands firm in the dynamic boiler market where opportunity and challenge converge. With unwavering commitment, Weifu Boiler champions the philosophy of 'creativity for development, credit for cooperation, quality for market share'. We are eager to embark on this journey with you, sharing the exceptional value and innovative spirit that define Weifu Boiler.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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