Product Description
Product Design:Water and Steam System: This ingeniously crafted horizontal water-tube structure is a marvel of engineering. Our system utilizes softened feedwater, pre-heated through a state-of-the-art pressurized economizer, leading to steam generation within both the innovative membrane furnace and convection sections. To ensure purity and efficiency, steam-water separation is impeccably handled by steam-water baffles situated in the upper header. With an array of multiple headers, this design not only provides a buffer for steam but also preheats the feedwater, effectively minimizing corrosion and scaling, ensuring longevity and reliability.
Combustion and Exhaust System: The burner, strategically placed on the membrane furnace side, delivers optimal performance. High-temperature flue gas elegantly traverses multi-pass convection and economizer sections. Our advanced serpentine gas tubes and revolutionary laser-welded finned tubes within the economizer employ a sophisticated counterflow heat exchange system, significantly enhancing waste heat recovery. This ensures maximum efficiency and energy conservation, setting a new standard for eco-friendly design.
Advantages Comparison
Energy Saving: Experience unprecedented energy savings with our rapid startup, high-efficiency design. Featuring low flue gas temperatures and premium burners, our furnace is engineered to save fuel and maximize operational efficiency.
Safety: Safety is paramount. Our non-special equipment design boasts low water capacity and multiple protective features, ensuring explosion-proof operation. This makes it a secure choice for industrial applications.
Installation: Installation is a breeze with no need for approval, notification, or inspection. Enjoy a straightforward and hassle-free setup process, saving you time and resources.
Operation: Our system is designed for ease of use, requiring no licensed operator. This significantly reduces labor costs and streamlines operations, making it highly cost-effective.
Annual Inspection: Free yourself from the burden of mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance responsibilities.
Overall Benefits:Our compact design not only saves valuable steel resources but is also easily transportable, replacing traditional boilers. It offers substantial economic and social benefits, making it a wise investment for the future.
Technical Features:Enjoy freedom from annual inspections and license requirements. Our system boasts NOx emissions <30mg/m³, a pressurized economizer, multi-level safety mechanisms, counterflow heat exchangers, and 3-minute steam generation, all complemented by adaptable burners for ultimate efficiency.
Advantages Over Traditional Boilers
The DSS water tube steam generator is a game-changer, with a water volume of less than 50L, exempt from annual inspections and eliminating safety risks. Utilizing interdisciplinary design principles, it generates steam in a swift 3 minutes and offers over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, rapid steam production, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Our design triumphs with no annual inspection requirements, 1-2 minute steam generation, explosion-free functionality, unmanned operation, and >99% thermal efficiency. Enjoy high dryness, compact form, minimal maintenance, low flue gas temperatures (60-70°C), and fast, smart control.
Vs. LSS Once-Through Steam Generator:
Experience lower thermal loss during start/stop cycles, reduced scaling, no dry burning, and efficiency even with variable loads. This design promises lower chemical costs, easier maintenance, a longer lifespan, stable feedwater supply, large steam capacity, and superb furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is a Class D boiler, adhering to stringent standards, certifications, and supervision. With a sensible water volume, clear water quality requirements, safe pressure levels, a long lifespan, and a stable structure, it avoids the need for registration or annual inspections, despite higher steel consumption.
Advanced Structure:
This horizontal multi-pass water-tube boiler, with headers, achieves 0.8 MPa steam pressure in just 3 minutes. It features an ample heating surface, high efficiency through internally welded fins, and an S-shaped economizer with cutting-edge laser-welded fin technology for unparalleled energy savings. Pre-installed piping on this compact unit ensures easy installation and relocation, while the fully water-tube design eradicates explosion risks, epitomizing safety and innovation.
Easy Installation:
Our setup is streamlined for efficiency, requiring only water, electricity, gas, and chimney connections for immediate commissioning. This significantly reduces installation costs, offering both convenience and economy.
Flexible Configuration:
Our standard burner configurations are meticulously engineered to meet stringent emission requirements, ensuring eco-friendly operations. For unique needs, customization is readily available to perfectly suit your specifications.
Eco-Friendly and Durable:
Our state-of-the-art economizer significantly lowers exhaust temperature while boosting efficiency. The innovative Low-NOx pre-mixed burner offers an unparalleled combustion rate, minimizing emissions to comply with strict environmental standards. With its small water volume, classified as a Class D boiler, it requires neither a dedicated boiler room nor annual inspections, effectively minimizing labor costs.
Safe and Reliable:
Crafted from premium 20# boiler steel and meeting Class D standards, this unit features a water volume of less than 50L, making it exempt from tedious approval and inspection processes. Enjoy peace of mind with automated operations, programmable ignition, multiple water feeding systems, and comprehensive overpressure and flameout protection. User-friendly, low-maintenance, cost-efficient, and notably quiet.
Efficient and Energy-Saving:
Our micro-positive pressure combustion technology ensures complete fuel burn for optimal performance. Experience the speed of innovation with cold starts reaching rated pressure in just 3 minutes, significantly cutting down on start-up energy consumption.
Flexible Management:
Designed for versatility, our systems can be seamlessly deployed in distributed layouts to minimize heat loss across the network. Perfectly suited for the modular replacement of steam boilers with capacities up to 6T/h, meeting diverse industrial needs.
Design Advantages:
Featuring a built-in large-capacity steam reservoir, this design elegantly resolves issues of insufficient steam storage during periods of low-load combustion, ensuring consistent and reliable steam supply.
Quality Assurance:
With our commitment to quality, each unit undergoes standardized mass production and rigorous third-party inspection before delivery, ensuring reliable quality and a remarkably low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Reliable Water Tube Steam Furnace by Jiangsu Weifu Special Equipment Co., Ltd. is a versatile powerhouse, engineered to excel across a vast array of industrial settings. It seamlessly integrates into operations like laundry & ironing, packaging machinery, biopharmaceuticals, food processing, steam cleaning, hot water supply, concrete curing, and saunas, ensuring unparalleled efficiency and reliability every step of the way.
Usage:
Effortlessly harness the power of our steam furnace by connecting it to qualified water and power sources. With factory precision, parameters are preset for your convenience. Once activated, our intelligent system automatically manages water levels through the water pump, ceasing at the set threshold. The burner intuitively adapts to maintain the desired pressure. For extended shutdowns, simply drain any remaining water to uphold pristine cleanliness and operational readiness.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our commitment to excellence is unwavering. This product is meticulously manufactured and rigorously accepted in accordance with all relevant standards. Every detail, from weld inspections to supervision certificates, is guaranteed to meet our original and authentic quality promise.
Service Commitment
Experience peace of mind with our comprehensive one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we pledge to provide spare parts at the most competitive market prices, ensuring continuity and value long after your initial purchase.
Main Products
Company Profile
Nestled along Tieta Road, in the serene Guyang Town of Dantu District, Zhenjiang City, is the illustrious Jiangsu Weifu Special Equipment Co., Ltd., a beacon of innovation and excellence.Jiangsu Weifu Special Equipment Co., Ltd. is a vanguard in the integration of boiler marketing resources across mainland China. With an expansive marketing network, it skilfully communicates the superior quality, competitive pricing, and exceptional service of Weifu's oil, gas, and electricity boilers directly to discerning customers. The company embraces the noble ethos of 'being a real person and doing things honestly,' producing fine products that bring warmth to many. Weifu passionately advocates for a marketplace where customers experience value, employees achieve growth, shareholders enjoy benefits, companies witness development, and the nation gains tax revenue.
Boasting a strong team of over 200 dedicated employees, with more than 40 being specialized professional technicians, the company is well-equipped for excellence. It operates over 20,000 square meters of modern factory space, filled with cutting-edge manufacturing and testing equipment. Jiangsu Weifu specializes in designing and manufacturing a comprehensive range of gas (oil, electricity) hot water boilers, gas (oil, electricity) steam boilers, gas (oil, electricity) vacuum hot water boilers, and gas (oil, electricity) organic carrier boilers, catering to diverse industrial needs.
Adhering to the business philosophy of 'what customers need is what we make,' Jiangsu Weifu focuses intently on producing top-tier boiler products. Their diverse offerings include vertical/horizontal gas (oil) steam boilers, vertical gas (oil) pressure and normal pressure hot water boilers, horizontal varieties of the same, electric heating steam boilers, and electric heating normal pressure hot water boilers, alongside a robust series of gas (oil) thermal oil boilers. This comprehensive lineup spans 7 series with nearly 300 specifications. Every product is crafted with cutting-edge clean combustion technology. The horizontal pressure boilers incorporate innovative designs such as the corrugated furnace, conical furnace, threaded smoke pipe, and the wet back three-pass. Equipped with premier imported burners from Riello, Aucma, Black & Decker, and Weishaupt, these boilers exemplify high efficiency, energy conservation, and environmental friendliness. Additionally, pressure or normal pressure economizers and condensers enhance this efficiency by reducing exhaust temperature and minimizing pollutants like dust, nitrogen oxides, and sulfur oxides. Renowned as a national supplier of small and medium-sized oil (gas, electric) boilers, Weifu Boiler is a vital contributor to the environmental protection and energy conservation efforts across major urban centers in mainland China.
Certifications
The company proudly holds a prestigious national Class B manufacturing certificate. In a dynamic boiler market where opportunities and challenges coalesce, Weifu Boiler is steadfast in its commitment to "creativity for development, credit for cooperation, and quality for capturing market share." We are excited to share the unparalleled value of Weifu Boiler with you.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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