Product Description
Product Design:Water and Steam System: The innovative horizontal water-tube design ensures seamless steam production with minimal water volume. By pre-heating the softened feedwater through an advanced pressurized economizer, steam emerges efficiently in the membrane furnace and convection compartments. Superior steam-water separation is mastered with steam-water baffles in the upper header. The inclusion of multiple headers not only buffers steam but also preheats feedwater, significantly reducing risks of corrosion and scaling.
Combustion and Exhaust System: The state-of-the-art burner, strategically placed on the membrane furnace side, ensures optimal combustion. High-temperature flue gases journey through an intricate multi-pass convection and economizer sections. Equipped with serpentine gas tubes and precision laser-welded finned tubes, the economizer excels in counterflow heat exchange, optimizing waste heat recovery like never before.
Advantages Comparison
Energy Saving: Experience swift startups, unparalleled efficiency, and notably low flue gas temperatures. Coupled with premium-grade burners, this system saves fuel remarkably, setting a new standard in energy conservation.
Safety: Designed as a non-special equipment, this system boasts low water capacity while integrating multiple layers of protection, ensuring explosion-proof safety.
Installation: Enjoy hassle-free installation with no need for approval, notification, or inspection. The setup process is refreshingly straightforward.
Operation: Operating without the need for a licensed operator, this innovative system significantly reduces labor costs, thus maximizing operational efficiency.
Annual Inspection: Forget about mandatory inspections. Only the safety valve and pressure gauge require simple user verification, simplifying maintenance protocols.
Overall Benefits:This compact and steel-efficient design offers easy transportability and seamlessly replaces traditional boilers, delivering impressive economic and social advantages.
Technical Features:With no annual inspection or licensing requirement, the system boasts extremely low NOx emissions (<30mg/m³), a pressurized economizer, multi-level safety protocols, efficient counterflow heat exchangers, rapid 3-minute steam production, and adaptable burners for diverse applications.
Advantages Over Traditional Boilers
The DSS water tube steam generator, characterized by a water volume of less than 50L, is exempt from cumbersome annual inspections, ensuring enhanced safety. Utilizing groundbreaking interdisciplinary design principles, it offers quick steam production within just 3 minutes and achieves over 20% energy savings compared to traditional boilers. Its core benefits include intelligent control systems, rapid steam generation, superior thermal efficiency, intricate multi-pass heat exchange, dynamic intelligent operation, on-demand energy provisioning, flexible installation sites, and robust anti-scaling capabilities.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Enjoy the absence of annual inspections, coupled with a rapid 1-2 minute steam generation period. This explosion-free, unmanned system achieves over 99% thermal efficiency, delivers high steam dryness, and features a compact design with low flue gas temperatures (60-70°C). Benefit from smart control and minimal maintenance requirements.
Vs. LSS Once-Through Steam Generator:
Experience reduced thermal loss during startup and shutdown operations, minimized scaling, prevention of dry burning, efficiency under variable loads, lower chemical costs, simplified maintenance, extended lifespan, stable feedwater management, generous steam capacity, and superior furnace insulation.
Vs. Steam Generators with <30L Water Volume:
With its classification as a Class D boiler, DSS adheres to stringent standards, certifications, and supervisory protocols. It boasts a well-calibrated water volume, precise water quality requirements, secure pressure levels, extended operational lifespan, and a stable structure. Despite higher steel consumption, it requires no registration or annual inspections.
Advanced Structure:
The horizontal multi-pass water-tube boiler, equipped with headers, rapidly achieves a steam pressure of 0.8 MPa in just 3 minutes. Its design includes ample heating surfaces, high efficiency through internally welded fins, and an S-shaped economizer utilizing advanced laser-welded fin technology for exceptional energy savings. Pre-installed piping on this compact unit simplifies installation and relocation, while the fully water-tube design effectively mitigates explosion risks.
Easy Installation:
The on-site setup requires only basic connections for water, electricity, gas, and chimney, enabling immediate commissioning and substantially reducing installation costs.
Flexible Configuration:
Our standard burner configurations seamlessly meet stringent emission requirements. For those who desire a personalized touch, customization is readily available upon request to fit your unique needs.
Eco-Friendly and Durable:
Experience innovation with our advanced economizer, crafted to lower exhaust temperature and significantly boost energy efficiency. The low-NOx pre-mixed burner delivers exceptional combustion rates while maintaining low emissions, fully aligned with rigorous environmental standards. With its compact water volume, this unit qualifies as a Class D boiler, negating the need for a dedicated boiler room or annual inspections, thus streamlining operations and cutting down on labor costs.
Safe and Reliable:
Constructed from robust 20# boiler steel and fully compliant with Class D standards, our boiler boasts a water volume of less than 50L, exempting it from cumbersome approval and inspection processes. It features state-of-the-art automated operations, including programmable ignition, sophisticated water feeding systems, and comprehensive overpressure and flameout protection. This ensures not only ease of use and maintenance but also cost-efficiency and whisper-quiet operation.
Efficient and Energy-Saving:
Our cutting-edge micro-positive pressure combustion technology ensures fuel is burned to its fullest potential. This innovation allows for a cold start that reaches rated pressure in just 3 minutes, substantially minimizing start-up energy consumption and maximizing efficiency.
Flexible Management:
Designed for versatility, this system can be deployed in strategically distributed layouts, effectively reducing heat loss across the network. It is ideally suited for the modular replacement of steam boilers with capacities up to 6T/h, offering unmatched adaptability and performance.
Design Advantages:
Our ingeniously designed built-in large-capacity steam reservoir addresses and resolves the common issue of inadequate steam storage during low-load combustion, ensuring continuous and reliable performance.
Quality Assurance:
Through our standardized mass production process and rigorous third-party inspections prior to delivery, we guarantee reliable quality and a remarkably low failure rate, offering peace of mind and consistent performance.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
This versatile steam boiler is your go-to powerhouse for diverse applications! Widely implemented across multiple industries, it excels in laundry & ironing operations, packaging machinery, biopharmaceutical production, food processing, efficient steam cleaning, reliable hot water supply, concrete curing processes, rejuvenating saunas, and so much more. Experience the unmatched utility and performance in all these fields with unparalleled efficiency and reliability.
Usage:
Getting started with our versatile steam boiler is a breeze! Simply connect qualified water and power sources and let the magic begin. With factory-preset parameters, the process is seamless: switch it on, and watch as the water pump efficiently fills to the desired level before halting automatically. The burner kicks in, expertly adjusting with precision according to set pressure. For those periods when you need an extended shutdown, rest assured that draining the remaining water will preserve cleanliness, ensuring your equipment remains in top condition.
After-Sales Service & Quality Guarantee
Quality Commitment:
Our product stands as a testament to superior craftsmanship and reliable performance. Manufactured under stringent standards, each unit undergoes meticulous weld inspection and is accompanied by supervision certificates, affirming its authenticity and originality. Our commitment is to deliver nothing short of excellence, ensuring you receive only the finest quality steam boilers.
Service Commitment
Enjoy peace of mind with our comprehensive service commitment. Embrace the assurance of a one-year warranty that encompasses the boiler body, auxiliaries, and accessories. Post-warranty, we prioritize your needs by offering spare parts at the most competitive market prices, exemplifying our dedication to your satisfaction and continued support.
Main Products
Company Profile
Nestled in the vibrant Tieta Road of Guyang Town within Zhenjiang City's Dantu District, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation and excellence.Jiangsu Weifu Special Equipment Co., Ltd. is passionately dedicated to harmonizing boiler marketing resources across mainland China. Through an expansive marketing network, we effortlessly deliver the exceptional concept, unmatched quality, competitive pricing, and unparalleled service of Weifu boilers, powered by oil, gas, and electricity, to our valued clientele. Embodying the philosophy of authentic integrity-'being a real person and doing things honestly'-we craft exquisite products that warm the world. We champion a vision where, through the dynamic Weifu boiler market operations, customers experience exceptional value, employees achieve remarkable growth, shareholders reap rewarding benefits, the company flourishes, and our beloved nation receives its due in tax contributions.
With an impressive team of over 200 dedicated employees, including more than 40 specialized technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts over 20,000 square meters of state-of-the-art factory facilities. Equipped with cutting-edge manufacturing and testing technology, we specialize in the innovative design and manufacturing of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers, setting a new standard in excellence.
Guided by the business philosophy of 'what customers need is what we make,' Jiangsu Weifu Special Equipment Co., Ltd. prioritizes boiler products as our core offering. We have meticulously developed a comprehensive array of products, including vertical and horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam boilers, and thermal oil boiler series, encompassing a remarkable spectrum of 7 series and nearly 300 specifications. Our products proudly embrace clean combustion technology, with advanced structural designs such as corrugated furnace, conical furnace, threaded smoke pipe, and the innovative wet back three-pass. Our boilers are powered by top-tier imported burners like Riello, Aucma, Black & Decker, and Weishaupt, ensuring unmatched efficiency, remarkable energy savings, and a commitment to environmental protection. Equipped with pressure or normal pressure economizers and condensers, our boilers achieve reduced exhaust temperatures and mitigate dust, nitrogen oxides, and sulfur oxides in flue gas, enhancing their eco-friendliness. As a national leader in small to medium-sized oil (gas, electric) boilers, Weifu Boiler proudly serves a vast client base across large and medium-sized cities in mainland China, making significant contributions to environmental conservation and sustainable energy practices.
Certifications
Jiangsu Weifu Special Equipment Co., Ltd. proudly holds the esteemed national Class B manufacturing certificate. In the dynamic boiler market, where both opportunities and challenges abound, Weifu Boiler stands resolute in its commitment to innovation-driven growth and trustworthy partnerships. By championing quality as our cornerstone, we aim to capture greater market share and deliver unparalleled value. Join us in experiencing the exceptional standards and shared success that define Weifu Boiler.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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