Product Description
Product Design:Water and Steam System: Our advanced horizontal water-tube design ensures optimal performance. The system efficiently channels softened feedwater, preheated through a pressurized economizer, to generate steam within the membrane furnace and convection sections. Experience superior steam-water separation facilitated by expertly engineered baffles in the upper header. Strategically placed multiple headers enhance steam buffering and preheat feedwater, significantly reducing corrosion and scaling.
Combustion and Exhaust System: Positioned precisely on the side of the membrane furnace, the burner maximizes efficiency. High-temperature flue gases are expertly directed through multi-pass convection and economization stages. Our innovative serpentine gas tubes and laser-welded finned tubes in the economizer employ counterflow heat exchange for exceptional waste heat recovery, optimizing energy use like never before.
Advantages Comparison
Energy Saving: Experience swift startups and outstanding efficiency with our system. The low flue gas temperature and premium-grade burners ensure maximum fuel savings and superior energy performance.
Safety: Benefit from a design classed as non-special equipment featuring low water capacity and multiple protective measures. Engineered to be explosion-proof, ensuring peace of mind and safety at every turn.
Installation: Say goodbye to cumbersome bureaucracy. Our installation process requires no approval, notification, or inspection, allowing for a straightforward and hassle-free setup.
Operation: Operate without the need for a licensed operator, leading to significant reductions in labor costs and ensuring efficient, worry-free operation.
Annual Inspection: Enjoy freedom from mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance needs.
Overall Benefits:Compact and efficient, our solution is designed for steel-saving ease of transport, effectively replacing traditional boilers to deliver substantial economic and social gains.
Technical Features:With no need for annual inspections or a license, our system offers under 30mg/m³ NOx emissions. The pressurized economizer and multi-level safety features, coupled with counterflow heat exchangers, enable 3-minute steam generation and adaptable burner technology for unparalleled performance.
Advantages Over Traditional Boilers
The DSS water tube steam generator offers under 50L water volume and is exempt from annual inspections, removing safety risks. By leveraging interdisciplinary design, it generates steam in just 3 minutes and achieves over 20% energy savings compared to traditional models. It boasts intelligent control, rapid steam generation, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, nearby installation capability, and anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Exempt from annual inspections, our system achieves 1-2 minute steam generation with explosion-free, unmanned operation. It boasts over 99% thermal efficiency, high dryness, compact form, and low flue gas temperatures (60-70°C), featuring rapid, smart control with minimal maintenance.
Vs. LSS Once-Through Steam Generator:
Our solution minimizes thermal loss during start/stop cycles, reduces scaling, and prevents dry burning. It is highly efficient under variable loads, lowers chemical costs, simplifies maintenance, and ensures a longer lifespan with stable feedwater, large steam capacity, and exemplary furnace insulation.
Vs. Steam Generators with <30L Water Volume:
As a Class D boiler, DSS adheres to strict standards, certifications, and supervision. It maintains a reasonable water volume with clear water quality requirements, ensuring safe pressure, longevity, and a stable structure, with no need for registration or annual inspection, despite higher steel consumption.
Advanced Structure:
Engineered for excellence, our horizontal multi-pass water-tube boiler with headers delivers 0.8 MPa steam pressure in just 3 minutes. It features an ample heating surface and high efficiency through internally welded fins, complemented by an S-shaped economizer with laser-welded fin technology for superior energy savings. With pre-installed piping on a compact unit, setup and relocation are seamless, and the fully water-tube design completely eliminates explosion risks.
Easy Installation:
Our design ensures that on-site setup requires only water, electricity, gas, and chimney connections to enable immediate commissioning, slashing installation costs dramatically.
Flexible Configuration:
Our standard burner configurations seamlessly align with industry emission requirements. For those seeking a tailored solution, customization options are readily available to suit unique needs.
Eco-Friendly and Durable: Experience the pinnacle of environmentally conscious engineering with our robust and sustainable designs.
The newly enhanced economizer significantly lowers exhaust temperatures while boosting overall efficiency. Our advanced Low-NOx pre-mixed burner offers a remarkable combustion rate with minimal emissions, fully adhering to stringent environmental standards. Classified as a Class D boiler due to its compact water volume, it eliminates the need for a dedicated boiler room or annual inspections, ultimately slashing labor costs.
Safe and Reliable: Discover unparalleled security and trust in every operation with our meticulously designed safety features.
Constructed with premium 20# boiler steel, meeting Class D standards, our units have a water volume of less than 50L, negating the necessity for formal approval or inspection. Enjoy seamless automated operations with programmable ignition, multiple water feeding options, and built-in protections against overpressure and flameouts. Experience ease of use, low maintenance costs, and whisper-quiet performance.
Efficient and Energy-Saving: Harness the power of innovation to maximize energy efficiency and reduce operational costs.
Our micro-positive pressure combustion technology guarantees complete fuel combustion. Achieve rated pressure from a cold start in just three minutes, dramatically cutting down on start-up energy consumption.
Flexible Management: Adaptable and versatile, our solutions integrate seamlessly into any operational framework.
Our systems can be strategically deployed in distributed layouts, effectively minimizing heat loss throughout the network. Ideal for modular replacements of steam boilers up to 6T/h, they offer a practical solution for improved thermal efficiency.
Design Advantages: Benefit from a thoughtfully engineered system that prioritizes efficiency and performance.
The inclusion of a built-in large-capacity steam reservoir adeptly resolves the challenges of insufficient steam storage during periods of low-load combustion.
Quality Assurance: Depend on our unwavering commitment to quality, ensuring consistent performance with every unit.
With our standardized mass production processes, each unit undergoes rigorous third-party inspections before delivery, guaranteeing reliability and a remarkably low failure rate.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Our Advanced Fuel Gas Generator is a versatile powerhouse, seamlessly integrating into diverse industries with its reliable performance. Whether it's enhancing efficiency in laundry and ironing, driving precision in packaging machinery, advancing medical breakthroughs in biopharmaceuticals, elevating standards in food processing, ensuring pristine steam cleaning, providing consistent hot water supply, optimizing concrete curing processes, or enriching wellness experiences in saunas, this generator is your go-to solution.
Usage:
Getting started with our Advanced Fuel Gas Generator is a breeze. Simply connect it to reliable water and power sources. The intuitive controls come preset from the factory for your convenience. Once activated, the water pump intelligently manages water levels, while the burner operates efficiently based on the programmed pressure settings. For extended periods of inactivity, it's recommended to drain any residual water to preserve the system's pristine condition.
After-Sales Service & Quality Guarantee
Quality Commitment:
Each generator is crafted with precision, adhering to strict regulatory standards, and includes comprehensive weld inspection and supervision certificates, ensuring that every unit is genuinely original and authentic.
Service Commitment
Our commitment to your satisfaction extends beyond the sale. Enjoy a full one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we offer spare parts at the most competitive market prices, ensuring your investment remains protected and operational for years to come.
Main Products
Company Profile
Situated in the heart of Zhenjiang City, on the bustling Tieta Road in Guyang Town, Dantu District, Jiangsu Weifu Special Equipment Co., Ltd. stands as a beacon of innovation and excellence.Dedicated to harmonizing and enhancing boiler marketing resources across mainland China, Jiangsu Weifu Special Equipment Co., Ltd. thrives through its expansive marketing network. This network is a conduit for the esteemed Weifu brand, known for its exceptional oil, gas, and electricity boilers. Upholding the noble philosophy of "integrity and excellence," we craft exquisite products designed to warm the world. Our commitment to value is unwavering: customers receive unparalleled value, employees achieve personal growth, shareholders gain significant returns, the company flourishes, and the nation benefits from substantial tax contributions.
With a robust team of over 200 highly skilled professionals, including more than 40 distinguished technicians, Jiangsu Weifu Special Equipment Co., Ltd. boasts a sprawling 20,000 square meters of state-of-the-art factory space. Equipped with cutting-edge manufacturing and testing facilities, we specialize in the meticulous design and production of gas, oil, and electricity-powered hot water and steam boilers, as well as vacuum hot water and organic carrier boilers.
Guided by the insightful business philosophy that "customer demand is our creation," Jiangsu Weifu Special Equipment Co., Ltd. focuses on pioneering boiler solutions. Our diverse portfolio features an impressive array of products including vertical and horizontal gas (oil) steam boilers, normal and pressure hot water boilers, electric heating steam and hot water boilers, and gas (oil) thermal oil boilers, encompassing 7 series and nearly 300 distinct specifications. Every product is engineered with advanced clean combustion technology. Our horizontal pressure boilers proudly incorporate innovative designs like corrugated and conical furnaces, threaded smoke pipes, and a wet back three-pass system. With internationally renowned burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve unmatched efficiency, energy savings, and environmental stewardship. Equipped with pressure or normal pressure economizers and condensers, our solutions significantly decrease flue gas temperatures and emissions of dust, nitrogen oxides, and sulfur oxides, ensuring our boilers are both energy-efficient and eco-friendly. As a premier national supplier of small and medium-sized oil, gas, and electric boilers, Weifu Boiler serves clients across major cities in mainland China, championing environmental protection and energy conservation.
Certifications
Proudly holding a prestigious national Class B manufacturing certificate, Jiangsu Weifu Special Equipment Co., Ltd. stands as a vanguard in the dynamic boiler market, where opportunities and challenges harmoniously coexist. At Weifu Boiler, we steadfastly adhere to our guiding principle: 'creativity for development, credit for cooperation, quality for market share.' We are committed to sharing the exceptional value and innovation of Weifu Boiler with you, ensuring unparalleled growth and collaboration.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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