Product Description
Product Design:Water and Steam System: Harnessing the remarkable horizontal water-tube design, this system incorporates a highly efficient softened feedwater pre-heating process using a pressurized economizer. Steam is generated seamlessly within the membrane furnace and convection sections. The innovative steam-water separation through baffles in the upper header ensures purity and efficiency. With multiple headers at work, this system excels in steam buffering and preheats feedwater to significantly combat corrosion and scaling, enhancing longevity and performance.
Combustion and Exhaust System: Strategically positioned on the membrane furnace side, the burner orchestrates an impeccable combustion process. High-temperature flue gases glide through the multi-pass convection system and economizer sections. The ingenious serpentine gas tubes, coupled with laser-welded finned tubes, facilitate counterflow heat exchange, maximizing waste heat recovery and ensuring top-tier energy efficiency.
Advantages Comparison
Energy Saving: Experience a revolution in energy efficiency with our steam generator's rapid startup, unparalleled efficiency, and impressively low flue gas temperatures. The inclusion of premium burners further amplifies fuel savings, making this an environmentally and economically wise choice.
Safety: Designed with paramount safety in mind, this non-special equipment boasts a low water capacity and multiple protective features, ensuring explosion-proof performance and peace of mind.
Installation: Simplify your setup with zero need for approval, notification, or inspection. This hassle-free installation process saves both time and resources.
Operation: Streamline operations and cut down on labor costs with no requirement for a licensed operator, making it a cost-effective solution for businesses.
Annual Inspection: Enjoy the advantage of no mandatory inspections. Only user verification for the safety valve and pressure gauge is necessary, reducing maintenance hassles and downtime.
Overall Benefits:Boasting a compact and transportable design, this steam generator saves steel and provides a modern replacement for traditional boilers. Expect significant economic and social gains from its implementation.
Technical Features:Revolutionize your operations with cutting-edge features: no annual inspections, no licensing needed, impressively low NOx emissions (<30mg/m³), pressurized economizer, multi-level safety protocols, efficient counterflow heat exchangers, and steam production in just 3 minutes, all coupled with adaptable burners.
Advantages Over Traditional Boilers
With the DSS water tube steam generator's water volume under 50L, annual inspections become a thing of the past, effectively eliminating safety concerns. Through interdisciplinary design excellence, it generates steam within an astounding 3 minutes and achieves over 20% energy savings compared to traditional boilers. Key benefits include intelligent control, swift steam generation, high thermal efficiency, a multi-pass heat exchange system, and the convenience of an on-demand energy supply. Not to mention, it offers nearby installation, anti-scaling features, and a forward-thinking, intelligent operational approach.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Revel in the freedom from annual inspections and enjoy steam generation in just 1-2 minutes. Experience explosion-free operation without manpower, achieving thermal efficiency over 99%. Benefit from high dryness, compact design, low flue gas emissions (60-70°C), rapid action, smart control, and minimal maintenance needs.
Vs. LSS Once-Through Steam Generator:
Witness lower thermal loss during start/stop cycles, reduced scaling, and the elimination of dry burning. This generator excels at variable loads, cuts chemical costs, eases maintenance, and extends lifespan. Enjoy stable feedwater, large steam capacity, and superior furnace insulation for consistent and cost-effective performance.
Vs. Steam Generators with <30L Water Volume:
The DSS, classified as a Class D boiler, upholds stringent standards, certifications, and supervision. It features a reasonable water volume, clear water quality requirements, safe pressure, long lifespan, and stable structure. Despite higher steel consumption, it requires no registration or annual inspection, ensuring both compliance and convenience.
Advanced Structure:
This horizontal multi-pass water-tube boiler swiftly achieves a steam pressure of 0.8 MPa in just 3 minutes, offering an ample heating surface and exceptional efficiency through internally welded fins. The S-shaped economizer with laser-welded fin technology contributes to significant energy savings. Pre-installed piping on this compact unit facilitates effortless installation and relocation. Additionally, the fully water-tube design mitigates explosion risks, prioritizing safety.
Easy Installation:
Effortlessly set up on-site by simply connecting water, electricity, gas, and chimney, allowing for immediate commissioning and a substantial reduction in installation costs.
Flexible Configuration:
Our standard burner configurations seamlessly meet stringent emission requirements, standing as a testament to our commitment to environmental responsibility. For those with unique needs, we offer customization options to create tailored solutions just for you.
Eco-Friendly and Durable: A harmonious blend of sustainability and resilience, our products are designed to last while keeping the planet green.
Experience cutting-edge efficiency with our innovative economizer, expertly crafted to lower exhaust temperatures and elevate overall efficiency. Our Low-NOx pre-mixed burner is engineered for optimal combustion rates, ensuring emissions remain well within environmental compliance. Designed as a Class D boiler, this unit's minimal water volume negates the need for a dedicated boiler room or time-consuming annual inspections, thus significantly reducing labor expenses.
Safe and Reliable: Prioritizing safety while ensuring dependable performance for your peace of mind.
Constructed from robust 20# boiler steel, this product adheres strictly to Class D standards. With a water volume of less than 50 liters, it is exempt from cumbersome approval processes and tedious inspections. Enjoy seamless automated operation with features like programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. It's user-friendly, easy to maintain, energy-efficient, and operates quietly to complement any environment.
Efficient and Energy-Saving: Designed to revolutionize energy consumption, offering unparalleled efficiency and savings.
Our system utilizes micro-positive pressure combustion to ensure complete fuel utilization, allowing full burn and efficiency. Impressively, it reaches rated pressure in just three minutes from a cold start, minimizing start-up energy costs significantly.
Flexible Management: Adaptable and strategic, designed to fit seamlessly into your operational framework.
This innovative design allows for deployment in distributed layouts, effectively minimizing heat losses within the network. Perfectly suited for modular replacements, it can effortlessly manage steam boilers up to 6T/h, offering unmatched flexibility.
Design Advantages: Ingeniously crafted to enhance performance and efficiency.
Featuring a built-in large-capacity steam reservoir, this design elegantly addresses the challenge of insufficient steam storage during low-load combustion, ensuring a consistent and reliable steam supply at all times.
Quality Assurance: Delivering excellence with every unit, our standards promise unmatched reliability and quality.
Through standardized mass production and rigorous third-party inspections prior to delivery, we ensure each product offers reliable quality with a remarkably low failure rate, providing peace of mind and consistent performance.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications
This versatile steam generator serves a multitude of industries with unparalleled efficiency. It is extensively utilized in laundry & ironing operations, packaging machinery, biopharmaceutical production, food processing, steam cleaning, hot water supply systems, concrete curing processes, luxurious saunas, and a plethora of other applications. Its adaptability makes it an indispensable tool across various sectors.
Usage Instructions
Ensure seamless operation by connecting to certified water and power sources. With factory-preset parameters, simply switch on to activate the system. The intelligent water pump will automatically fill to the designated level, halting upon completion. The advanced burner self-regulates based on your specified pressure settings. For extended downtimes, draining remaining water is recommended to uphold impeccable cleanliness.
After-Sales Service & Quality Guarantee
Quality Commitment
Each unit is crafted following stringent industry standards, complete with certified weld inspections and supervision confirmations. We assure you of receiving an entirely original and authentic product, reflecting our unwavering dedication to quality.
Service Commitment
Enjoy peace of mind with our comprehensive one-year warranty covering the boiler body, all auxiliaries, and accessories. Post-warranty, avail spare parts at the most competitive market rates, ensuring continued excellence and support long after your purchase.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd., a beacon of innovation and quality, is strategically situated on Tieta Road, Guyang Town, within the dynamic Dantu District of Zhenjiang City.With a resolute commitment to excellence, Jiangsu Weifu Special Equipment Co., Ltd. masterfully orchestrates the integration of boiler marketing resources across mainland China. Through our expansive and efficient marketing network, we deliver Weifu's exceptional boilers-be it oil, gas, or electricity-to our valued customers, ensuring they experience unmatched quality, competitive pricing, and exemplary service. Guided by our core tenet of integrity and authenticity, we craft premium products that provide warmth to the world. At Weifu, we champion a market operation philosophy where our customers gain substantial value, our employees achieve notable growth, our shareholders reap rewarding benefits, our company experiences robust development, and our nation enjoys increased tax revenue.
Jiangsu Weifu Special Equipment Co., Ltd. boasts a dedicated workforce exceeding 200 individuals, including over 40 highly skilled technicians. Our expansive facility spans over 20,000 square meters and is equipped with state-of-the-art manufacturing and testing equipment. Specializing in the design and production of gas, oil, and electricity-powered hot water and steam boilers, alongside vacuum hot water and organic carrier boilers, we ensure cutting-edge solutions for diverse industrial needs.
Adhering to a forward-thinking business philosophy of 'creating solutions that meet customer needs,' Weifu focuses predominantly on boiler products. We offer an extensive portfolio of seven distinguished series and nearly 300 specifications, including vertical and horizontal gas (oil) steam boilers, and both normal and pressure hot water boilers. Our equipment embraces clean combustion technology, utilizing advanced designs such as corrugated and conical furnaces, threaded smoke pipes, and the wet back three-pass system. With renowned imported burners from Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve unparalleled efficiency, energy conservation, and environmental protection. Equipped with pressure or normal pressure economizers and condensers, our boilers significantly reduce exhaust temperatures, minimizing emissions of dust, nitrogen oxides, and sulfur oxides. Proudly recognized as a national leader in small to medium-sized oil, gas, and electric boilers across China, Weifu Boiler plays a pivotal role in enhancing environmental sustainability and energy efficiency throughout major urban centers in mainland China.
Certifications
The company holds a prestigious National Class B Manufacturing Certificate. Navigating the dynamic boiler market, where opportunities and challenges coexist, Weifu Boiler stands firm on its principle of 'Creativity for Development, Credit for Cooperation, and Quality for Market Share.' We are committed to sharing the intrinsic value of Weifu Boiler with our esteemed partners.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
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