Product Description
Product Design:Water and Steam System: Embrace the pinnacle of engineering with our horizontal water-tube structure, expertly designed to optimize your operations. Our softened feedwater undergoes a sophisticated pre-heating process through the pressurized economizer, culminating in efficient steam production within the membrane furnace and convection sections. Achieve impeccable steam-water separation through precision steam-water baffles housed in the upper header. Multiple headers bestow the advantage of steam buffering, while gracefully preheating feedwater to significantly curtail corrosion and scaling.
Combustion and Exhaust System: Revel in superior combustion efficiency with our strategically positioned burner on the membrane furnace side. Experience the high-temperature flue gas journey through multi-pass convection and economizer sections, ingeniously designed for optimal heat management. Our serpentine gas tubes and laser-welded finned tubes in the economizer employ cutting-edge counterflow heat exchange technology, magnificently enhancing waste heat recovery and ensuring exceptional performance.
Advantages Comparison
Energy Saving: Discover unparalleled efficiency with our groundbreaking features: rapid startup, remarkable efficiency, minimized flue gas temperature, and top-tier burners meticulously engineered to maximize fuel savings.
Safety: Exceptional safety standards ensure peace of mind, with non-special equipment designation, minimal water capacity, comprehensive protections, and innovative explosion-proof design.
Installation: Simplify your setup with our hassle-free installation process. No approvals, notifications, or inspections are needed, making getting up and running a breeze.
Operation: Streamline your operations by eliminating the need for licensed operators, leading to substantial reductions in labor costs.
Annual Inspection: Enjoy the freedom of no mandatory inspections. Users simply verify the safety valve and pressure gauge, ensuring smooth and compliant operations.
Overall Benefits:Experience transformative advantages with our compact, steel-saving, transportable solution that seamlessly replaces traditional boilers. Unleash both economic and social benefits.
Technical Features:Revolutionize your operations with our technical superiority: no annual inspections, no licensing requirements, NOx emissions <30mg/m³, pressurized economizer, multi-level safety measures, counterflow heat exchangers, 3-minute steam availability, and adaptable burners.
Advantages Over Traditional Boilers
The DSS water tube steam generator is a marvel of modern engineering, featuring a water volume < 50L to bypass annual inspections and mitigate safety risks. With interdisciplinary design principles, it achieves steam generation within an impressive 3 minutes and delivers over 20% energy savings compared to traditional counterparts. Enjoy key benefits such as intelligent control, rapid steam production, exceptional thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, convenient nearby installation, and innovative anti-scaling features.
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Elevate your efficiency with no annual inspection requirements, 1-2 minutes to generate steam, an explosion-free design, unmanned operation, >99% thermal efficiency, high dryness, and a compact form. Low flue gas temperature (60-70°C), rapid operation, smart control, and minimal maintenance ensure operational excellence.
Vs. LSS Once-Through Steam Generator:
Our solution offers lower thermal loss during start/stop cycles, reduced scaling, no risk of dry burning, and outstanding efficiency under variable loads. Benefit from lower chemical costs, easier maintenance, extended lifespan, stable feedwater delivery, large steam capacity, and exceptional furnace insulation.
Vs. Steam Generators with <30L Water Volume:
The DSS is a Class D boiler adhering to stringent standards, certifications, and regulatory supervision. Featuring optimal water volume, stringent water quality requirements, safe pressure parameters, and a long lifespan, it boasts a stable structure. Registration and annual inspection are unnecessary, despite higher steel consumption.
Advanced Structure:
Our horizontal multi-pass water-tube boiler is a testament to advanced engineering, achieving 0.8 MPa steam pressure within just 3 minutes. It showcases an extensive heating surface, high efficiency from internally welded fins, and an S-shaped economizer with state-of-the-art laser-welded fin technology. Pre-installed piping on the compact unit ensures hassle-free installation and relocation, while the fully water-tube design eradicates explosion risks.
Easy Installation:
Achieve swift and seamless on-site setup with only water, electricity, gas, and chimney connections needed for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:
Our standard burner configurations not only meet emission requirements but also ensure clean, efficient operation. For those seeking tailored solutions, customization options are readily available upon request to meet specific needs.
Eco-Friendly and Durable: Discover a harmonious blend of sustainability and strength.
Our innovative economizer technology significantly reduces exhaust temperature while boosting efficiency. With a state-of-the-art Low-NOx pre-mixed burner, enjoy a high combustion rate paired with minimal emissions, fully aligning with stringent environmental standards. Its compact water volume design qualifies it as a Class D boiler, eliminating the need for a dedicated boiler room or annual inspections, thus slashing labor costs and simplifying operations.
Safe and Reliable: Experience peace of mind with superior safety and dependability.
Crafted from premium 20# boiler steel and adhering to Class D standards, our boilers offer a water volume of less than 50L, making them exempt from approval and inspection. Enjoy seamless automated operations featuring programmable ignition, multiple water feeding options, and comprehensive overpressure and flameout protection. This system is not only user-friendly and easy to maintain but also cost-effective and whisper-quiet, ensuring a smooth, uninterrupted operation.
Efficient and Energy-Saving: Experience unrivaled fuel efficiency and energy conservation.
Our micro-positive pressure combustion technique guarantees complete fuel combustion. Achieve full operational pressure within just 3 minutes of a cold start, remarkably reducing energy consumption at startup.
Flexible Management: Achieve superior operational adaptability and strategic deployment.
Designed for versatility, our system supports distributed layouts, significantly cutting down on heat loss across the network. Perfectly engineered for modular replacements, it accommodates steam boilers up to 6T/h, offering unmatched performance and flexibility.
Design Advantages: Benefit from ingenious design that enhances operational performance.
Incorporating a built-in large-capacity steam reservoir, our design effectively addresses the challenge of inadequate steam storage during low-load combustion, ensuring consistent steam supply and operational reliability.
Quality Assurance: Rest assured with our commitment to excellence and reliability.
Through standardized mass production and rigorous third-party inspections prior to delivery, we guarantee exceptional quality and a remarkably low failure rate, delivering a product you can trust.
Product Parameters
| Standard Configuration List of Steam Generator |
| NO |
Component Name |
Specification / Model |
Quantity |
Remark |
| 1 |
Steam Generator Body |
DSS0.5/1.0-0.8-Y ,Q |
1 |
Fuel Oil / Natural Gas |
| Main Body Steel Tube |
20# Seamless Steel Pipe |
1 |
Made in Qianzhou, Wuxi, China |
| Cladding Steel Plat |
Color Coated Steel Plate |
|
Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet |
| 2 |
Pressure Gauge Assembly |
Axial Pressure Gauge |
Y100 0~ 1.6MPa |
2 |
Shanghai Tianchuan |
| Pressure Switch |
LEF0 |
1 |
Lifu |
| Pressure Transmitter |
0-1.6MPA |
1 |
Lihe |
| 3 |
Water Level Device |
High-Temperature Ball Valve |
PN16 DN25 |
3 |
Feiqiu |
| Check Valve |
DN25 |
3 |
Xide |
| Magnetic Float Level Gauge |
UHZ-519 |
1 |
Tianrun |
| WaterLevel Sight Glass |
L =350 |
1 |
Lihe |
| Water Level Alarm |
Standard Configuration |
1 |
Customization |
| Overtemperature Alarm |
PT100 |
1 |
Customization |
| 4 |
Waste Discharge System |
Drain Valve |
DN32 |
2 |
Feiqiu |
| 5 |
Condensate Pump |
Condenser |
CHL2-30-0.37KW |
1 |
Ximu Pump Industry |
| 6 |
Water Inlet System Safety |
Feedwater Pump |
CDL2-130 |
1 |
Nanyuan |
| 7 |
Safety Valve Assembly |
Safety Valve |
A28H-16 PN16 DN32 |
2 |
Yongyi |
| 8 |
Main Steam Valve |
Main Steam Valve |
DN40 |
1 |
Feiqiu |
| 9 |
Control Cabinet |
LCD Computer Control Panel |
Standard Configuration |
1 |
Lihe |
| 10 |
Energy-saving Device |
Pressure Condenser |
Matching Equipment |
1 |
GB3087 |
| 11 |
Condenser |
Atmospheric Condenser |
Matching Equipment |
1 |
ND Steel Fin Tube |
| Technical Parameters of 500KG/h Steam Generator |
| NO |
Name |
Unit |
DSS0.5-0.8-Q(Y) |
| 1 |
Equipment Type |
|
Multi-Box Water Tube Type |
| 2 |
Rated Gas Supply Capacity |
Kg/h |
500 |
| 3 |
Rated pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel type |
Kcal/KG |
Diesel / Natural Gas |
| 6 |
Fuel Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm. |
| 7 |
Fuel Consumption at Rated Power |
|
Gas37.5Nm3/h,Oil32.kg/h |
| 8 |
Load Adjustment Range |
% |
20-100% |
| 9 |
Maximum Operating Water Capacity |
L |
46.88 |
| 10 |
Design Thermal Efficiency |
% |
101.11% |
| 11 |
Saturated Steam Generation Time |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control Method |
|
Proportional Control |
| 14 |
Flue Gas Temperature |
ºC |
≤70 |
| 15 |
Boiler Water Capacity |
L |
46.88 |
| 16 |
Chimney Diameter |
mm |
Φ219 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blow-off Valve |
DN |
32 |
| 20 |
Single Unit Weight |
Kg |
1160 |
| 21 |
Unit Dimensions |
mm |
2028*1220*1776 mm |
| 22 |
Operating Voltage |
|
380v 3N-50HZ |
| 23 |
Hydrostatic Test |
MPa |
1.2 |
| Technical Specifications of 1000KG/H Steam Generator |
| NO |
Name |
Unit |
DSS1.0-0.8-Y(Q) |
| 1 |
Equipment Type |
|
DSS Water-tube Type |
| 2 |
Rated Steam Output |
Kg/h |
1000 |
| 3 |
Rated Pressure |
MPa |
0.8 |
| 4 |
Saturated Steam Temperature |
ºC |
175 |
| 5 |
Fuel Type |
Kcal/KG |
Diesel/Natural Gas |
| 6 |
Calorific Value |
Kcal/Nm3 |
8500Kcal/Nm³ |
| 7 |
Fuel Consumption @100% Load |
|
Gas78Nm3/h ,Oil65.4kg/h |
| 8 |
Load Adjustment Range |
% |
--- |
| 9 |
Max Operating Water Volume |
L |
48.69 |
| 10 |
Design Thermal Efficiency |
% |
100.76% |
| 11 |
Time to Saturated Steam |
min |
≤5 |
| 12 |
Steam Dryness |
% |
>99 |
| 13 |
Combustion Control |
|
Modulating |
| 14 |
Flue Gas Temperatur |
ºC |
70-80 |
| 15 |
Boiler Water Volum |
L |
49.8 |
| 16 |
Chimney Diameter |
mm |
Φ273 |
| 17 |
Main Steam Outlet |
DN |
40 |
| 18 |
Safety Valve |
DN |
32*2 |
| 19 |
Blowdown Valve |
DN |
32 |
| 20 |
Unit Weight |
Kg |
1860 |
| 21 |
Dimensions |
mm |
2180*1410*1975 mm |
| 22 |
Power Supply |
|
380v 3N-50HZ |
| 23 |
Hydraulic Test |
MPa |
1.2 |
| 24 |
Gas Supply Pressure |
KPa |
6 ~ 8 KPa (dynamic pressure) |
Applications:
Proudly versatile, this industrial marvel finds its place in an array of industries: perfect for laundry and ironing, indispensable in packaging machinery, vital for biopharmaceuticals, and essential in food processing. It excels in steam cleaning, hot water supply, concrete curing, and saunas, plus so much more.
Usage:
Begin by seamlessly connecting to certified water and power sources. With factory presets, simply power on and watch as the sophisticated water pump autonomously ensures optimal water levels. The burner intelligently operates, maintaining the desired pressure levels. For extended periods of inactivity, drain the water to uphold pristine cleanliness and efficiency.
After-Sales Service & Quality Guarantee
Quality Commitment:
Crafted with precision, each unit adheres strictly to industry standards, complete with rigorous weld inspections and comprehensive supervision certificates. We assure you of genuine, original excellence.
Service Commitment
Warranty: Enjoy peace of mind with a one-year warranty covering the boiler body, auxiliaries, and accessories. Post-warranty, we promise to offer spare parts at the most competitive prices in the market.
Main Products
Company Profile
Jiangsu Weifu Special Equipment Co., Ltd. is proudly situated on Tieta Road, Guyang Town in the vibrant Dantu District of Zhenjiang City.Our company is passionately devoted to unifying boiler marketing resources across mainland China. Through an extensive marketing network, we meticulously deliver the esteemed Weifu brand's core values: unparalleled quality, competitive pricing, and exceptional service for our renowned oil, gas, and electricity boilers. We stand by our guiding principle of 'being a real person and doing things honestly,' crafting exquisite products that bring warmth across the globe. In our dynamic Weifu boiler market journey, it is our mission to ensure that customers experience true value, employees achieve substantial growth, shareholders gain rewarding benefits, companies thrive in development, and the nation enjoys significant tax contributions.
Boasting a robust team of over 200 dedicated employees, including a remarkable cadre of over 40 specialized technicians, our company spans more than 20,000 square meters of cutting-edge factory space. We are equipped with state-of-the-art manufacturing and testing facilities, specializing in the innovative design and production of high-performance gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
Guided by our customer-centric business philosophy, 'what customers need is what we make,' we have strategically focused on premium boiler products. We have meticulously developed a diverse portfolio including vertical/horizontal gas (oil) steam boilers, vertical gas (oil) normal pressure/pressure hot water boilers, horizontal gas (oil) steam boilers, horizontal gas (oil) normal pressure/pressure hot water boilers, electric heating steam boilers, electric heating normal pressure hot water boilers, and gas (oil) thermal oil boiler series products, spanning 7 comprehensive series and nearly 300 precise specifications. Our entire product line embraces advanced clean combustion technology. The horizontal pressure boiler design features innovative structures such as corrugated furnace, conical furnace, and threaded smoke pipe, all within a sophisticated wet-back three-pass configuration. Equipped with premium imported burners from distinguished brands like Riello, Aucma, Black & Decker, and Weishaupt, our boilers achieve exceptional efficiency, energy savings, and environmental protection. Additionally, our boilers are fitted with either pressure or normal pressure economizers and condensers, significantly lowering exhaust temperature while reducing dust, nitrogen oxides, and sulfur oxides emissions-maximizing both energy savings and environmental benefits. As a nationally recognized supplier of small and medium-sized oil (gas, electric) boilers, Weifu Boiler proudly serves a wide array of clients in major cities across mainland China, contributing extensively to the region's environmental protection and energy conservation efforts.
Certifications
The company holds a prestigious National Class B manufacturing certificate. In the dynamic boiler market, where opportunities and challenges evolve together, Jiangsu Weifu Special Equipment Co., Ltd. stands strong by adhering to its foundational principles: innovation fuels growth, trust fosters collaboration, and exceptional quality secures market leadership. Join us in experiencing the unparalleled value of the Weifu Boiler, where these principles guide every endeavor.
Packaging & Shipping
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.
Audited Supplier 
){kind=link}