2025 Customized Fuel Gas Generator for Industrial Steam Solutions

Product Details
Customization: Available
Function: Water Boiler, Steam Boilers, Oil Boiler
Fuel: Gas-Fired
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  • 2025 Customized Fuel Gas Generator for Industrial Steam Solutions
  • 2025 Customized Fuel Gas Generator for Industrial Steam Solutions
  • 2025 Customized Fuel Gas Generator for Industrial Steam Solutions
  • 2025 Customized Fuel Gas Generator for Industrial Steam Solutions
  • 2025 Customized Fuel Gas Generator for Industrial Steam Solutions
  • 2025 Customized Fuel Gas Generator for Industrial Steam Solutions
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  • Overview
  • Product Description
  • Product Parameters
  • Main Products
  • Company Profile
  • Certifications
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
DSS Series
Installation
Bulk Boiler
Structure
Water Tube
Media
Steam
Water Circulation
Natural Circulation
Drum Placement
Horizontal Boiler
Pressure
Pressure
Manufacturing Level
D
Burning Style
Chamber Combustion Boiler
Usage
Industrial, Power Station
MOQ
1
Delivery Time
45days
Free Samples
No
Model Type
Dss Type
Steam Output Time
Reaches 0.8 MPa Within 3 Minutes
Working Pressure
up to 0.8 MPa
Transport Package
Wooden Packaging
Specification
Customized
Trademark
Weifu
Origin
Jiangsu

Product Description

Product Description
 
Product Design:Water and Steam System: Featuring an innovative horizontal water-tube structure, this system utilizes a state-of-the-art pressurized economizer to pre-heat softened feedwater. Steam is generated in the advanced membrane furnace and convection sections, with superior steam-water baffles in the upper header for optimal separation. Multiple headers ensure effective steam buffering and elevate feedwater preheating, significantly reducing corrosion and scaling.
Combustion and Exhaust System: The cutting-edge burner, positioned strategically on the membrane furnace side, facilitates efficient combustion. High-temperature flue gas is meticulously channeled through our multi-pass convection and economizer sections. With serpentine gas tubes and precision-engineered laser-welded finned tubes, the economizer maximizes waste heat recovery through counterflow heat exchange for superior performance.
2025 Customized Fuel Gas Generator for Industrial Steam Solutions
Advantages Comparison
Energy Saving: Experience unparalleled energy efficiency with rapid startup, exceptional output, and low flue gas temperature. Our premium burners are engineered for optimal fuel savings, making this product a leader in energy conservation.
Safety: Designed as a non-special equipment, it boasts a low water capacity and is fortified with multiple protection mechanisms, ensuring explosion-proof safety and peace of mind.
Installation: Streamlined installation process with no need for cumbersome approvals, notifications, or inspections, ensuring a hassle-free setup experience.
Operation: Eliminate the need for licensed operators, thereby significantly reducing labor expenses and enhancing operational efficiency.
Annual Inspection: Say goodbye to mandatory inspections. Only the safety valve and pressure gauge require user verification, simplifying maintenance.
Overall Benefits:This compact, steel-saving marvel is easily transportable and a superior replacement for traditional boilers, delivering substantial economic and social benefits.
Technical Features:Pioneering features include no annual inspections, no license requirements, impressively low NOx emissions <30mg/m³, a pressurized economizer, multi-level safety systems, counterflow heat exchangers, rapid 3-minute steam generation, and adaptable burners for versatile use.
Advantages Over Traditional Boilers
The DSS water tube steam generator, boasting a water volume of less than 50L, frees you from annual inspections and associated safety risks. Its interdisciplinary design principles empower it to generate steam in a mere 3 minutes, offering over 20% energy savings compared to conventional boilers. Key features include intelligent control systems, rapid steam production, high thermal efficiency, multi-pass heat exchange, alternate intelligent operation, on-demand energy supply, proximity installation capability, and effective anti-scaling measures.
2025 Customized Fuel Gas Generator for Industrial Steam Solutions
2025 Customized Fuel Gas Generator for Industrial Steam Solutions
Comparison With Other Steam Boiler Types
Vs. Horizontal Steam Boiler:
Outperforming with no annual inspections, this system generates steam in just 1-2 minutes. Explosion-resistant, unmanned operation, over 99% thermal efficiency, outstanding dryness, compact design, low flue gas temperatures (60-70°C), and smart control for minimal maintenance.

Vs. LSS Once-Through Steam Generator:
Experience reduced thermal loss during startup and shutdown, minimized scaling, no risk of dry burning, and efficient performance under variable loads. Benefit from lower chemical costs, simpler maintenance, extended lifespan, stable feedwater, large steam capacity, and exceptional furnace insulation.

Vs. Steam Generators with <30L Water Volume:
The DSS Class D boiler adheres to strict standards, with comprehensive certifications and rigorous supervision. It offers a reasonable water volume, stringent water quality requirements, safe pressure, long lifespan, and a stable structure, all without the need for registration or annual inspections.
Advanced Structure:
This horizontal multi-pass water-tube boiler with headers delivers 0.8 MPa steam pressure within a swift 3 minutes. Its expansive heating surface, internally welded fins, and an S-shaped economizer with cutting-edge laser-welded fin technology drive energy savings. Pre-installed piping on this compact unit ensures effortless installation or relocation, while the fully water-tube design eliminates explosion risks.
Easy Installation:
On-site setup is straightforward, requiring only connections to water, electricity, gas, and chimney for immediate commissioning, significantly reducing installation costs.
Flexible Configuration:

Our standard burner configurations are meticulously designed to meet stringent emission requirements, ensuring that you achieve regulatory compliance with ease. For those who seek tailored solutions, customization options are available upon request to perfectly align with your unique needs.
Eco-Friendly and Durable:
Experience advanced efficiency and environmental responsibility with our new economizer, expertly engineered to lower exhaust temperatures while significantly boosting overall efficiency. The low-NOx pre-mixed burner is designed for high combustion rates and remarkably low emissions, ensuring full compliance with environmental standards. With a small water volume, this unit qualifies as a Class D boiler, eliminating the need for dedicated boiler rooms or annual inspections, consequently reducing labor costs.

Safe and Reliable:
Crafted from robust 20# boiler steel and adhering to Class D standards, this innovative unit features a water volume of less than 50L, exempting it from the cumbersome approval and inspection processes. Its cutting-edge automated operation is complemented by programmable ignition, versatile water feeding options, and essential overpressure and flameout protection. Designed for user-friendliness and ease of maintenance, it promises low operational costs and quiet operation.
Efficient and Energy-Saving:
Our system boasts micro-positive pressure combustion, ensuring maximum fuel efficiency and complete fuel burn. With the capability to reach rated pressure in just 3 minutes from a cold start, it significantly cuts down on start-up energy consumption, paving the way for exceptional energy savings.
Flexible Management:

Enjoy unparalleled flexibility and efficiency with a product that supports distributed layouts, effectively minimizing heat loss across the network. This solution is ideally suited for modular replacement of steam boilers, handling capacities of up to 6T/h effortlessly.

Design Advantages:
Our design comes equipped with an expansive built-in steam reservoir, expertly resolving issues of steam storage inadequacy during low-load combustion, ensuring reliable and consistent performance.
Quality Assurance:

Benefit from our commitment to quality through standardized mass production and thorough third-party inspections prior to delivery, guaranteeing you dependable quality and a remarkably low failure rate.
Product Parameters
Standard Configuration List of Steam Generator
NO Component Name Specification / Model Quantity Remark
1 Steam Generator Body DSS0.5/1.0-0.8-Y ,Q 1 Fuel Oil / Natural Gas
Main Body Steel Tube 20# Seamless Steel Pipe 1 Made in Qianzhou, Wuxi, China
Cladding Steel Plat Color Coated Steel Plate   Baosteel DX51D+AZ150 Aluzinc Coated Steel Sheet
2 Pressure Gauge Assembly Axial Pressure Gauge Y100 0~ 1.6MPa 2 Shanghai Tianchuan
Pressure Switch LEF0 1 Lifu
Pressure Transmitter 0-1.6MPA 1 Lihe
3 Water Level Device High-Temperature Ball Valve PN16 DN25 3 Feiqiu
Check Valve DN25 3 Xide
Magnetic Float Level Gauge UHZ-519 1 Tianrun
WaterLevel Sight Glass L =350 1 Lihe
Water Level Alarm Standard Configuration 1 Customization
Overtemperature Alarm PT100 1 Customization
4 Waste Discharge System Drain Valve DN32 2 Feiqiu
5 Condensate Pump Condenser CHL2-30-0.37KW 1 Ximu Pump Industry
6 Water Inlet System Safety Feedwater Pump CDL2-130 1 Nanyuan
7 Safety Valve Assembly Safety Valve A28H-16 PN16 DN32 2 Yongyi
8 Main Steam Valve Main Steam Valve DN40 1 Feiqiu
9 Control Cabinet LCD Computer Control Panel Standard Configuration 1 Lihe
10 Energy-saving Device Pressure Condenser Matching Equipment 1 GB3087
11 Condenser Atmospheric Condenser Matching Equipment 1 ND Steel Fin Tube
Technical Parameters of 500KG/h Steam Generator
NO Name Unit DSS0.5-0.8-Q(Y)
1 Equipment Type   Multi-Box Water Tube Type
2 Rated Gas Supply Capacity  Kg/h 500
3 Rated pressure MPa 0.8
4 Saturated Steam Temperature ºC 175
5 Fuel type Kcal/KG Diesel / Natural Gas
6 Fuel Calorific Value Kcal/Nm3 8500Kcal/Nm.
7 Fuel Consumption at Rated Power   Gas37.5Nm3/h,Oil32.kg/h
8 Load Adjustment Range  % 20-100%
9 Maximum Operating Water Capacity L 46.88
10 Design Thermal Efficiency % 101.11%
11 Saturated Steam Generation Time min ≤5
12 Steam Dryness % >99
13 Combustion Control Method   Proportional Control
14 Flue Gas Temperature ºC ≤70
15 Boiler Water Capacity L 46.88
16 Chimney Diameter mm Φ219
17 Main Steam Outlet DN 40
18 Safety Valve DN 32*2
19 Blow-off Valve DN 32
20 Single Unit Weight Kg 1160
21 Unit Dimensions mm 2028*1220*1776 mm
22 Operating Voltage   380v 3N-50HZ
23 Hydrostatic Test MPa 1.2
Technical Specifications of 1000KG/H Steam Generator
NO Name Unit DSS1.0-0.8-Y(Q)
1 Equipment Type   DSS Water-tube Type
2 Rated Steam Output Kg/h 1000
3 Rated Pressure MPa 0.8
4 Saturated Steam Temperature ºC 175
5 Fuel Type Kcal/KG Diesel/Natural Gas
6 Calorific Value Kcal/Nm3 8500Kcal/Nm³
7 Fuel Consumption @100% Load   Gas78Nm3/h ,Oil65.4kg/h
8 Load Adjustment Range % ---
9 Max Operating Water Volume L 48.69
10 Design Thermal Efficiency % 100.76%
11 Time to Saturated Steam min ≤5
12 Steam Dryness % >99
13 Combustion Control   Modulating
14 Flue Gas Temperatur ºC 70-80
15 Boiler Water Volum L 49.8
16 Chimney Diameter mm Φ273
17 Main Steam Outlet DN 40
18 Safety Valve DN 32*2
19 Blowdown Valve DN 32
20 Unit Weight Kg 1860
21 Dimensions mm 2180*1410*1975 mm
22 Power Supply   380v 3N-50HZ
23 Hydraulic Test MPa 1.2
24 Gas Supply Pressure KPa 6 ~ 8 KPa (dynamic pressure)

Applications:
Our 2025 Customized Fuel Gas Generator seamlessly integrates into various industries, offering robust and efficient performance. It is perfect for laundry & ironing tasks, packaging machinery operations, biopharmaceutical processes, gourmet food processing, steam cleaning, reliable hot water supply, concrete curing, rejuvenating sauna experiences, and so much more.


Usage:
For optimal performance, connect to qualified water and power sources. Parameters are conveniently factory preset to ensure ease of use. Upon activation, the intelligent water pump automatically refills to the predetermined level and halts. The advanced burner operates in harmony with the set pressure guidelines, starting and stopping as needed. For extended shutdown periods, ensure the system's cleanliness by draining any remaining water.


After-Sales Service & Quality Guarantee
Quality Commitment:
Our products are crafted and rigorously evaluated to meet and exceed relevant standards. Equipped with thorough weld inspection and supervision certifications, each unit is assured to be genuine and of the highest quality.

Service Commitment
Enjoy peace of mind with our comprehensive one-year warranty, covering the boiler body, auxiliaries, and accessories. Post-warranty, benefit from our commitment to affordability as we offer spare parts at the most competitive market prices.
Main Products
2025 Customized Fuel Gas Generator for Industrial Steam Solutions
Company Profile
2025 Customized Fuel Gas Generator for Industrial Steam SolutionsJiangsu Weifu Special Equipment Co., Ltd. is strategically located on Tieta Road, within the dynamic Guyang Town in Dantu District of Zhenjiang City. This prime location allows us to seamlessly connect with our valued clients.Dedicated to revolutionizing the boiler industry, Jiangsu Weifu Special Equipment Co., Ltd. skillfully integrates marketing resources nationwide, transforming customer interactions by delivering our distinct values: unparalleled quality, competitive pricing, and exceptional service. Adhering to our guiding principle of 'integrity in person and practice,' we craft exquisite products designed to enrich the world with warmth. Our mission thrives on creating lasting value for our customers, fostering growth and advancement for our employees, generating profitable returns for our shareholders, ensuring sustainable development for the company, and contributing significant tax revenue to our nation.
2025 Customized Fuel Gas Generator for Industrial Steam SolutionsWith a robust team of over 200 dedicated employees, including more than 40 specialized technicians, our company thrives within a sprawling 20,000-square-meter facility. This state-of-the-art factory is equipped with cutting-edge manufacturing and testing technologies, empowering us to excel in the innovative design and production of gas (oil, electricity) hot water boilers, steam boilers, vacuum hot water boilers, and organic carrier boilers.
2025 Customized Fuel Gas Generator for Industrial Steam SolutionsGuided by our customer-centric philosophy, 'what customers need is what we make,' our focus is on crafting superior boiler products. Our comprehensive range includes vertical/horizontal gas (oil) steam boilers, normal pressure/pressure hot water boilers, electric heating steam boilers, and thermal oil boiler series, spanning 7 series with nearly 300 specifications. Our commitment to clean combustion technology sets us apart. Designed with advanced features like corrugated and conical furnaces, threaded smoke pipes, and wet back three-pass systems, our horizontal pressure boilers are equipped with globally recognized burners from Riello, Aucma, Black & Decker, and Weishaupt, ensuring unmatched efficiency, energy savings, and eco-friendliness. Enhanced with pressure or normal pressure economizers and condensers, our boilers reduce exhaust temperatures and minimize emissions of dust, nitrogen oxides, and sulfur oxides, promoting superior energy conservation and environmental protection. As a leading national supplier, Weifu Boilers are trusted by clients across major cities, significantly contributing to China's green initiatives and energy solutions.
Certifications
2025 Customized Fuel Gas Generator for Industrial Steam SolutionsThe company holds a prestigious National Class B Manufacturing Certificate. In a dynamic boiler market where opportunities and challenges thrive, Weifu Boiler remains steadfast in its commitment to 'creativity for development, credit for cooperation, quality for market share.' This guiding principle ensures that we not only meet but exceed market demands, delivering exceptional value. Partner with Weifu Boiler, and experience a sharing of value that sets new standards in excellence and innovation.
Packaging & Shipping
2025 Customized Fuel Gas Generator for Industrial Steam Solutions
FAQ
1. How to buy a good boiler?
A: Choose a good supplier.
B: Specification is clear, steam or hot water, capacity,fuel,pressure and so on
C:Price is not the only problem, quality and service also important.
 
2. What is your main product?
A:Steam boiler, hot water boiler and thermal oil boiler.Gas fired boiler, oil fired boiler, diesel fired boiler, coal fired boiler, biomass fired boiler,Industry boiler and so on.
 
3. Q: How long is your lead time?
A: Generally it is 30 days, depends on your needs and project scales.

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